Aircycle Bulb Eater 55 VRS Premium Manual Download Page 15

                           800.909.9709 
                           www.AirCycle.com 

 [12] 

Bulb Eater® Manual 

 

 
 
 
 
 

Troubleshooting the Bulb Eater

®

 

 

Carefully following the instructions and guidelines in this manual is the best way to keep your Bulb Eater

®

 

working properly. However, should you encounter problems, this guide will help you resolve issues that 
occasionally arise during normal use of the Bulb Eater

®

. If you are experiencing a problem that is not 

addressed here or if your problem persists after following these suggested procedures, do not hesitate to 
contact us at 800.909.9709 or 

[email protected]

 for further assistance.

 

 

General Use 
 

Bulb Eater

®

 runs with low suction or is overheating 

 

Low suction and overheating can be an indication that your 1st stage bag filter or 2nd stage HEPA filters need 
to be changed. In ideal conditions, crushing clean bulbs, 1st stage bag filters should be changed a minimum of 
twice per full drum of crushed lamps and the 2nd stage HEPA filters, every 10 drums. However, dirty bulbs and 
various environmental conditions can cause filters to fill more quickly. 

 

1. Replace the 1st stage bag filter (instructions can be found in the Maintenance & Troubleshooting section) 
2. If the problem persists, replace the 2nd stage HEPA filter. 

 

Control Panel Lights 

Power” light does not illuminate when machine is plugged in and is operating 

If your Bulb Eater

®

 

functions normally when plugged in but the power light does not illuminate, you likely have a 

faulty light. The Bulb Eater

®

 will function properly with a faulty power light; you can continue using The Bulb 

Eater

 

with no changes. 

“Lid Open” light is on when the Bulb Eater

®

 properly secured to drum

 

The lid open sensor is a safety shut off to prevent the operation of the machine if it is not installed on a drum. 

 

If the light is lit when the lid is installed properly: 

• If your machine has a white sensor block (found on the underside of the Bulb Eater

 

lid) 

– Follow the 

instructions found on page 11. 
• If your machine has a black sensor block – Remove the set screw retaining the sensor and with a small 
screwdriver set, slide the sensor out so it is flush with the end of the block. Then reinstall the set screw to 
lightly hold the sensor in place. 

 

 

   

 

FIG. 2 

 

      

FIG. 3 

 

FIG. 1

 

 
 
 

Summary of Contents for Bulb Eater 55 VRS Premium

Page 1: ......

Page 2: ......

Page 3: ...anual includes Description of the Standard Safety Symbols and Safety Systems used System Functions Assembly Operations Maintenance Trouble Shooting Parts Accessories Reference Materials Forms Step by...

Page 4: ...Bulb Eater Operating Procedures 8 9 Recycling Full Drums 8 Maintenance Trouble Shooting Filter Replacement Procedures 10 11 Spinner Replacement Procedures 11 Troubleshooting the Bulb Eater 12 Operatin...

Page 5: ...ated outdoors in a dry covered environment but MUST BE stored indoors when not is use in a dry area Warning indicates a potentially hazardous situation which if not avoided could result in death or se...

Page 6: ...tube fluorescent lamps Compact fluorescent lamps cannot be crushed with the VRS U model Entry Tube Hub Crusher Motor Control Panel Vacuum Filters see page 5 for details contains 1st 2nd stage filters...

Page 7: ...fluorescent lamp as well as compact fluorescent lamps U tube lamps cannot be crushed with the CFL Premium model Entry Tube Hub Crusher Motor Control Panel Vacuum Filters next to crusher motor not pic...

Page 8: ...resent Stops system when the Twist to release when lit lid is lifted off the drum Start Switch Full Drum Drum Open Delay Only operates if the Stops system when the The crusher motor stops with the sto...

Page 9: ...r Bags 10 pack 2 13 Inlet Hose 1 14 Clean Up Hose 1 15 Safety Gloves 2 Pairs 2 16 Safety Glasses 2 17 Ear Plugs 2 Pairs 2 The CFL Premium Bulb Eater Parts List Quantity 1 Motor 1 2 Vacuum Bracket 1 3...

Page 10: ...tube rack to the carbon canister Use rubber grommets between the entry tube rack and lid and align all screws before tightening 6 Hang the canister on the drum edge on the small standoffs provided as...

Page 11: ...e the purge cycle is complete seal the top of the entry tube with the rubber plug When the machine is not in use make sure that all openings are sealed 5 Before removing lid Let the machine sit OFF fo...

Page 12: ...escent lamps 1 Release the stop switch and press green START button Confirm air flow out of carbon canister and suction at top of entry tube if crushing straight lamps before crushing lamps 2 Crush La...

Page 13: ...op of the full drum of crushed lamps within the drum or store in a zip top bag if drum is not yet full Avoid compression of the filter to minimize the release of mercury laden dust 8 Insert a new filt...

Page 14: ...on while the lid is closed use the 5 32 hex wrench to adjust the black lid sensor to extend 0 1 8 the white lid sensor to extend 3 16 3 8 from the sensor housing If necessary use the included screwdr...

Page 15: ...conditions can cause filters to fill more quickly 1 Replace the 1st stage bag filter instructions can be found in the Maintenance Troubleshooting section 2 If the problem persists replace the 2nd stag...

Page 16: ...ps the CFL Premium Bulb Eater is capable of crushing compact fluorescent lamps U tube and compact fluorescent lamps should only be crushed using machines designed to crush the specific lamp type What...

Page 17: ...out drums or moving full drums around for storage or pickup Take care when lifting and moving drums of crushed lamps as a full drum can weigh over 500 lbs Before using the machine it is extremely impo...

Page 18: ...d be worn at all times when using the Bulb Eater Safety Glove for Bulb Eater Should be worn at all times when using the Bulb Eater Ear Plugs Should be worn at all times when using the Bulb Eater U Tub...

Page 19: ...ket 120v 50 60hz EA 55 325 Filter Cartridge 2nd stage HEPA grade EA 55 330 Filter Combo Kit 20 bag filters one 2nd stage cartridge EA 55 333 Jumbo Filter Combo Kit 100 bag filters 5 2nd stage cartridg...

Page 20: ...Filter Cartridge 2nd stage HEPA grade EA 55 330 Filter Combo Kit 20 bag filters one 2nd stage cartridge EA 55 333 Jumbo Filter Combo Kit 100 bag filters 5 2nd stage cartridges EA Safety Equipment 330...

Page 21: ...narrow exemptions to the permitting requirements permits are often more easily obtained in Michigan and New Jersey It is Air Cycle s understanding that persons within the states not listed above as re...

Page 22: ...dous some states like Minnesota and Vermont still prohibit persons from disposing of even these non hazardous lamps in a solid waste landfill You may want to talk with a State EPA representative to fi...

Page 23: ...thout obtaining a storage permit There are 2 categories of Universal Waste handlers 1 Small Quantity Handler Generator who accumulates less than 11 000 lbs of universal waste batteries pesticides ther...

Page 24: ...l components contained in the crushed lamp waste Crushing Hazards Perhaps the greatest potential for physical injury during the Bulb Eater use other than laceration from broken glass or metal componen...

Page 25: ...ed through GI tract 0 01 or dermally Systemic toxicity is rare None Mercury Vapor Hg0 Industrial Inhalation 80 absorbed Percutaneous minimal absorption Lungs skin eyes gingiva gums CNS kidneys 2 Mercu...

Page 26: ...bsorption Table 2 provides a summary of mercury vapor exposure limits by various organizations including OSHA ACGIH the National Institute of Occupational Safety and Health NIOSH and the National Acad...

Page 27: ...ES NO Date______________ Date______________ YES NO YES NO Date______________ Date______________ YES NO YES NO Date______________ Date______________ YES NO YES NO Date______________ Date______________...

Page 28: ......

Page 29: ...Drums 85 count HID Mercury Vapor Metal Halide High pressure Sodium Other Shattershield Coated Total of Pallets Incandescent UV Other Waste for Recycling Pick Up Office Machinery E scrap Other Waste S...

Page 30: ......

Page 31: ...on is the repair or replacement of the defective Bulb Eater at Air Cycle Corporation Air Cycle Corporation shall have no liability whatsoever at any time for any personal injury or property damages or...

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