Aircycle Bulb Eater 55 VRS Premium Manual Download Page 17

                           800.909.9709 
                           www.AirCycle.com 

 [14] 

Bulb Eater® Manual 

 

Using the filter log included in this manual will help you keep track of when filters should be changed out. 
Keep in mind crushing bulbs with heavy dust or other materials on them may require filters to be changed 
more often than the guidelines above. 
Refer to page 10 

of the owner’s manual for filter-replacement instructions. 

Does the spinner assembly need to be changed? 

The breaking chain spinner should be changed as needed. Uneven wear causes heavy vibration. 
Refer to the Maintenance & Troubleshooting 

section of the owner’s manual for spinner-changing instructions. 

What do I do when my drum is full? 

First, let the machine sit “off” for at least 15 minutes before opening the lid. This allows for dust to settle inside 
the drum. Once the Bulb Eater

®

 

is removed from the top of the drum it is strongly recommended that the drum 

be resealed as quickly as possible to minimize potential release of remaining mercury vapors present inside 
the drum (well under 2 minutes). 
Once your drum is full, call Air Cycle at 800.909.9709 or visit 

www.aircycle.com/services

 to schedule a pickup. 

How can I order more filters or other replacement parts? 

Visit 

www.aircycle.com

 or call 800.909.9709 to order more filters and replacement parts. 

What safety precautions should I take when operating the Bulb Eater

®

Because of possible lamp breakage outside of the drum, suitable eye protection and protective gloves must be 
worn at all times while the machine is in operation. Proper ear protection (such as the provided ear plugs) 
should also be worn at all times when operating the Bulb Eater

®

. Wearing steel-toed safety shoes and disposal 

overalls is recommended when changing out drums or moving full drums around for storage or pickup. Take 
care when lifting and moving drums of crushed lamps, as a full drum can weigh over 500 lbs.   
Before using the machine it is extremely important for the operator to review and understand all instructions 
and safety precautions. Refer to the Operation Instructions in this manual for detailed information and 
procedures. 

How should I clean up broken bulbs? 

1. Carefully scoop up glass fragments and powder using stiff paper or cardboard 

— DO NOT use a 

    traditional vacuum or broom as these may spread the mercury-bearing phosphor powder. 
2. Place fragments and powder in the drum with crushed lamps. 
3. Use tape or a wet paper towel to clean up remaining fragments and powder. 
4. Place tape or paper towel in a securely sealed zip-top bag and place bag on top of full drum of         
    crushed lamps with spent filters. 

What regulatory restrictions apply to operating the Bulb Eater

®

As a part of staying compliant with EPA and OSHA regulations, Air Cycle recommends that the operator of the 
Bulb Eater

®

 

should be trained on how to properly operate and maintain the equipment and crush no more than 

one full drum of lamps per 8-hour work shift in a well-ventilated work area. 
Crushing lamps is a regulated activity by the United States Environmental Protection Agency. Air Cycle 
Corporation strongly urges all Bulb Eater

®

 

customers to thoroughly research all regulations that may apply to 

crushing, storage, shipping, labeling, employee training, and other crushing-related activities at their facility. 
Detailed environmental and regulatory information can be found in the Mercury Information appendix beginning 
on page 18. 

 

Visit 

www.bulbeatertraining.com

 

to complete the Bulb Eater Certified Training Program 

For additional online Bulb Eater resources visit

 

www.mybulbeater.com

 

 

For More Information on The Bulb Eater

®

 

and 

Air Cycle Corporation visit 

www.aircycle.com

 

 

 

Summary of Contents for Bulb Eater 55 VRS Premium

Page 1: ......

Page 2: ......

Page 3: ...anual includes Description of the Standard Safety Symbols and Safety Systems used System Functions Assembly Operations Maintenance Trouble Shooting Parts Accessories Reference Materials Forms Step by...

Page 4: ...Bulb Eater Operating Procedures 8 9 Recycling Full Drums 8 Maintenance Trouble Shooting Filter Replacement Procedures 10 11 Spinner Replacement Procedures 11 Troubleshooting the Bulb Eater 12 Operatin...

Page 5: ...ated outdoors in a dry covered environment but MUST BE stored indoors when not is use in a dry area Warning indicates a potentially hazardous situation which if not avoided could result in death or se...

Page 6: ...tube fluorescent lamps Compact fluorescent lamps cannot be crushed with the VRS U model Entry Tube Hub Crusher Motor Control Panel Vacuum Filters see page 5 for details contains 1st 2nd stage filters...

Page 7: ...fluorescent lamp as well as compact fluorescent lamps U tube lamps cannot be crushed with the CFL Premium model Entry Tube Hub Crusher Motor Control Panel Vacuum Filters next to crusher motor not pic...

Page 8: ...resent Stops system when the Twist to release when lit lid is lifted off the drum Start Switch Full Drum Drum Open Delay Only operates if the Stops system when the The crusher motor stops with the sto...

Page 9: ...r Bags 10 pack 2 13 Inlet Hose 1 14 Clean Up Hose 1 15 Safety Gloves 2 Pairs 2 16 Safety Glasses 2 17 Ear Plugs 2 Pairs 2 The CFL Premium Bulb Eater Parts List Quantity 1 Motor 1 2 Vacuum Bracket 1 3...

Page 10: ...tube rack to the carbon canister Use rubber grommets between the entry tube rack and lid and align all screws before tightening 6 Hang the canister on the drum edge on the small standoffs provided as...

Page 11: ...e the purge cycle is complete seal the top of the entry tube with the rubber plug When the machine is not in use make sure that all openings are sealed 5 Before removing lid Let the machine sit OFF fo...

Page 12: ...escent lamps 1 Release the stop switch and press green START button Confirm air flow out of carbon canister and suction at top of entry tube if crushing straight lamps before crushing lamps 2 Crush La...

Page 13: ...op of the full drum of crushed lamps within the drum or store in a zip top bag if drum is not yet full Avoid compression of the filter to minimize the release of mercury laden dust 8 Insert a new filt...

Page 14: ...on while the lid is closed use the 5 32 hex wrench to adjust the black lid sensor to extend 0 1 8 the white lid sensor to extend 3 16 3 8 from the sensor housing If necessary use the included screwdr...

Page 15: ...conditions can cause filters to fill more quickly 1 Replace the 1st stage bag filter instructions can be found in the Maintenance Troubleshooting section 2 If the problem persists replace the 2nd stag...

Page 16: ...ps the CFL Premium Bulb Eater is capable of crushing compact fluorescent lamps U tube and compact fluorescent lamps should only be crushed using machines designed to crush the specific lamp type What...

Page 17: ...out drums or moving full drums around for storage or pickup Take care when lifting and moving drums of crushed lamps as a full drum can weigh over 500 lbs Before using the machine it is extremely impo...

Page 18: ...d be worn at all times when using the Bulb Eater Safety Glove for Bulb Eater Should be worn at all times when using the Bulb Eater Ear Plugs Should be worn at all times when using the Bulb Eater U Tub...

Page 19: ...ket 120v 50 60hz EA 55 325 Filter Cartridge 2nd stage HEPA grade EA 55 330 Filter Combo Kit 20 bag filters one 2nd stage cartridge EA 55 333 Jumbo Filter Combo Kit 100 bag filters 5 2nd stage cartridg...

Page 20: ...Filter Cartridge 2nd stage HEPA grade EA 55 330 Filter Combo Kit 20 bag filters one 2nd stage cartridge EA 55 333 Jumbo Filter Combo Kit 100 bag filters 5 2nd stage cartridges EA Safety Equipment 330...

Page 21: ...narrow exemptions to the permitting requirements permits are often more easily obtained in Michigan and New Jersey It is Air Cycle s understanding that persons within the states not listed above as re...

Page 22: ...dous some states like Minnesota and Vermont still prohibit persons from disposing of even these non hazardous lamps in a solid waste landfill You may want to talk with a State EPA representative to fi...

Page 23: ...thout obtaining a storage permit There are 2 categories of Universal Waste handlers 1 Small Quantity Handler Generator who accumulates less than 11 000 lbs of universal waste batteries pesticides ther...

Page 24: ...l components contained in the crushed lamp waste Crushing Hazards Perhaps the greatest potential for physical injury during the Bulb Eater use other than laceration from broken glass or metal componen...

Page 25: ...ed through GI tract 0 01 or dermally Systemic toxicity is rare None Mercury Vapor Hg0 Industrial Inhalation 80 absorbed Percutaneous minimal absorption Lungs skin eyes gingiva gums CNS kidneys 2 Mercu...

Page 26: ...bsorption Table 2 provides a summary of mercury vapor exposure limits by various organizations including OSHA ACGIH the National Institute of Occupational Safety and Health NIOSH and the National Acad...

Page 27: ...ES NO Date______________ Date______________ YES NO YES NO Date______________ Date______________ YES NO YES NO Date______________ Date______________ YES NO YES NO Date______________ Date______________...

Page 28: ......

Page 29: ...Drums 85 count HID Mercury Vapor Metal Halide High pressure Sodium Other Shattershield Coated Total of Pallets Incandescent UV Other Waste for Recycling Pick Up Office Machinery E scrap Other Waste S...

Page 30: ......

Page 31: ...on is the repair or replacement of the defective Bulb Eater at Air Cycle Corporation Air Cycle Corporation shall have no liability whatsoever at any time for any personal injury or property damages or...

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