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MN-1159

AIR LINE AND WIRING CONNECTIONS

1.  Route and install an air line (B) from port (1) of the manifold to the driver’s (left) side air 

spring. Route and install an air line (B) from port (2) of the manifold to the passenger’s 
(right) side air spring (Fig. 2). Install tee fittings (D) and Schrader valves if manual 
inflation is desired (Fig. 2). To ensure a proper and clean cut, see Cutting the Air Lines.

2.  Route the wiring harness (C) along the frame and make all wiring connections (Fig. 2). 
3.  Cut off the terminals on the red and black compressor wires and connect to the short 

red and black wires on the wiring harness (C) using butt splices (F) (Fig. 2). The ground 
wire cannot be grounded to the chassis and must be connected to the harness. Finish 
by connecting the wiring to the battery. Wait to install the fuse.

4.  Attach the wiring harness to the top (preferred) or bottom of the EZ Mount bracket with 

tree mounts (O) and zip ties (H) (Fig. 5).

5.  Connect the wiring harness (C) to the manifold (Fig. 2). Press the connector on 

completely and listen for an audible “click.” Press white lock on connector toward 
manifold to lock connector in place. Ensure a proper drip loop exists to prevent water 
intrusion (Fig. 6). Install the fuse (E) last. The system will automatically fill to 5 PSI 
(.34BAR) once the fuse is installed.

Tree mounts (O) 
and zip ties (H)

Wiring 
harness (C)

fig. 5

Route the wiring harness outside 
of the compressor hose.

P-clamp

fig. 6

Manifold

Connector

Summary of Contents for WirelessAIR 73000EZ

Page 1: ...performing any maintenance service or repair The information here includes a hardware list step by step installation information and safety information USING THE SYSTEM Refer to the WirelessAIR App only No Controller with EZ Mount User Guide included with this kit to learn how to operate the system WARNING DANGER CAUTION NOTATION EXPLANATION Hazard notations highlight information that must be obse...

Page 2: ...wireless performance Avoid routing air lines and wiring near sharp edges If passing air lines or wiring through holes in the frame use rubber grommets Support wiring and air lines every 8 12 with zip ties H or other means Keep wiring air lines and EZ Mount at least 6 away from heat sources such as the exhaust HARDWARE LIST CAUTION DO NOT MOUNT EZ MOUNT WITH THE LOGO UPSIDE DOWN OR THE LOGO FACING ...

Page 3: ...d hardware included with air spring kit Air spring kits are sold separately B EZ Mount Manifold Compressor Hex cap bolt torque 21 25 lb ft U bolt torque 4 6 lb ft Self tapping screw torque No torque spec is provided for self tapping screws because there are too many variables L M J A C O The frame width for using the U bolt must be 2 1 4 3 3 4 Frame height must be 7 1 2 8 1 2 E G I F F Right Air S...

Page 4: ... 1 4 FNPT x 1 4 barbed tube fitting onto inlet air filter hand tighten No thread sealant needed 2 Attach 1 4 air line provided in the filter pack to barbed tube fitting on remote inlet air filter 3 Locate appropriate area where remote inlet filter is to be installed Keep in mind that location should be dry and away from heat source and that the air inlet slots on the inlet air filter are free from...

Page 5: ......

Page 6: ...MPLATE WHICH WOULD BE RENDERED INCORRECT IN DIMENSION IF PRINTED WITH ANY SCALING USING AN INCORRECT TEMPLATE TO DRILL HOLES MAY CAUSE DAMAGE TO THE VEHICLE PLEASE REFER TO THE ONE INCH SCALE AND USE A MEASURING TOOL TO CONFIRM THAT THE PRINTED SCALE MEASURES 1 TO VERIFY THAT THE TEMPLATE HAS BEEN PRINTED AT 100 SCALE fig 4 ...

Page 7: ...8 20 7 00 10 62 ...

Page 8: ......

Page 9: ...g butt splices F Fig 2 The ground wire cannot be grounded to the chassis and must be connected to the harness Finish by connecting the wiring to the battery Wait to install the fuse 4 Attach the wiring harness to the top preferred or bottom of the EZ Mount bracket with tree mounts O and zip ties H Fig 5 5 Connect the wiring harness C to the manifold Fig 2 Press the connector on completely and list...

Page 10: ...e air line Do not cut the lines at an angle The minimum bend radius for 1 4 air line is 1 Air lines are to be installed straight into fittings Inspect the air line for scratches that run lengthwise Contact Air Lift customer service if the air line is damaged To watch a video demonstrating proper air line cutting go to air lift co cuttingairline Good cut Bad cut fig 7 ...

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Page 12: ...ocal 517 322 2144 Fax 517 322 0240 www airliftcompany com Thank you for purchasing Air Lift products the professional installer s choice Printed in the USA JJC 0921 California WARNING Cancer and Reproductive Harm www P65Warnings ca gov Air Lift Company reserves the right to make changes and improvements to its products and publications at any time For the latest version of this manual contact Air ...

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