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MN-387

LoadLifter 5000

Introduction

The purpose of this publication is to assist with the installation, maintenance and 

troubleshooting of the LoadLifter 5000 air spring kit. LoadLifter 5000 utilizes sturdy, reinforced, 

commercial grade single or double, depending on the kit, convolute bellows. The bellows 
are manufactured like a tire with layers of rubber and cords that control growth. LoadLifter 

5000 kits are recommended for most ¾ and 1 ton pickups and SUVs with leaf springs and 

provide up to 5,000 lbs of load leveling support with air adjustability from 5-100 PSI. The 

kits are also used in motorhome rear kits and some motorhome fronts where leaf springs 
are used.

It is important to read and understand the entire installation guide before beginning installation 
or performing any maintenance, service or repair. The information here includes a hardware 
list, tool  list, step-by-step installation information, maintenance tips, safety information and 
a troubleshooting guide. 

Air Lift Company reserves the right to make changes and improvements to its products and 

publications at any time. For the latest version of this manual, contact Air Lift Company at 

(800) 248-0892 or visit our website at www.airliftcompany.com.

IMPORTANT SAFETY NOTICE

The installation of this kit does not alter the Gross Vehicle Weight Rating (GVWR) or payload 

of the vehicle. Check your vehicle’s owner’s manual and do not exceed the maximum load 

listed for your vehicle.

Gross Vehicle Weight Rating:  The maximum allowable weight of the fully loaded vehicle 

(including passengers and cargo). This number — along with other weight limits, as well 

as tire, rim size and inflation pressure data — is shown on the vehicle’s Safety Compliance 

Certification Label.

Payload: The combined, maximum allowable weight of cargo and passengers that the 

vehicle is designed to carry. Payload is GVWR minus the Base Curb Weight.

NOTATION EXPLANATION

Hazard  notations  appear  in  various  locations  in  this  publication.  Information  which  is 

highlighted by one of these notations must be observed to help minimize risk of personal injury 

or possible improper installation which may render the vehicle unsafe. Notes are used to help 

emphasize areas of procedural importance and provide helpful suggestions. The following 

definitions explain the use of these notations as they appear throughout this guide.

INDICATES  IMMEDIATE  HAZARDS  WHICH  WILL  RESULT  IN  SEVERE  PERSONAL 
INJURY OR DEATH.

INDICATES HAZARDS OR UNSAFE PRACTICES WHICH COULD RESULT IN SEVERE 
PERSONAL INJURY OR DEATH.

INDICATES HAZARDS OR UNSAFE PRACTICES WHICH COULD RESULT IN DAMAGE 
TO THE MACHINE OR MINOR PERSONAL INJURY.

Indicates a procedure, practice or hint which is important to highlight.

DANGER

NOTE

WARNING

CAUTION

Summary of Contents for loadlifter 5000

Page 1: ...ss and safety please read these instructions completely before proceeding with installation Failure to read these instructions can result in an incorrect installation MN 387 31210 ECR 7433 INSTALLATIO...

Page 2: ...oning the Brackets 7 Attaching the Lower Bracket 7 Attaching the Upper Bracket 8 Securing the Air Spring to the Brackets 9 Installing the Air Lines 9 Reinstalling the Fenderwell Liner Late Model 4WD D...

Page 3: ...this kit does not alter the Gross Vehicle Weight Rating GVWR or payload of the vehicle Check your vehicle s owner s manual and do not exceed the maximum load listed for your vehicle Gross Vehicle Weig...

Page 4: ...3 MN 387 LoadLifter 5000 Installation Diagram A M I J N B L H F or G I H C I J N D E OUTBOARD FORWARD fig 1 Z V Y X W Z T...

Page 5: ...fig 2 Item Part Description Qty A1 58437 Bellows 57215 2 A2 58491 Bellows 57207 2 B 07475 Upper bracket 2 C 03102 Lower bracket 2 D 11951 Roll plate 4 E 33606 Elbow fitting 2 F 10594 2 U bolt 4 G 1058...

Page 6: ...pper bracket on an F 250 or F 350 the mounting bolt holes can line up directly over the indent in the frame This is an acceptable situation and is an approved method of installation for the product fi...

Page 7: ...ith the legs facing down 4 Set the air spring on the lower bracket aligning the two holes in the base of the air spring with the two outer slots in the top of the lower bracket 5 Loosely attach the up...

Page 8: ...above the lower radius edge of the frame rail it may be necessary to move up the spacers under the lower bracket to achieve mounting height If you find that the lower bracket needs to set flat onto th...

Page 9: ...d frame bolt oversized flat washer and lock nut fig 11 For Dodge trucks only The top two or the bottom two holes depending on the model of the truck will fall into a horizontal indentation Spacers are...

Page 10: ...ween the upper and lower brackets and check the air spring alignment fig 13 INSTALLING THE AIR LINES WHEN INSTALLING THE AIR LINES THERE MUST BE AT LEAST SIX INCHES OF CLEARANCE BETWEEN THE AIR LINES...

Page 11: ...er Avoid sharp bends and edges Leave at least 2 of slack when securing the air lines to allow for any movement that might pull on the air line fig 18 7 Cut off air line leaving approximately 12 of ext...

Page 12: ...ate the air spring to 30 PSI 2 Spray all connections and the inflation valves with a solution of 1 5 liquid dish soap and 4 5 water to check for leaks You should be able to spot leaks easily by lookin...

Page 13: ...on instructions furnished with all products The consumer will be responsible for removing labor charges the defective product from the vehicle and returning it transportation costs prepaid to the deal...

Page 14: ...ist for service work damage the air springs No The vehicle can be lifted on a hoist for short term service work such as tire rotation or oil changes However if the vehicle will be on the hoist for a p...

Page 15: ...assistance contact our customer service department by calling 800 248 0892 Monday through Friday 8 a m to 5 p m Eastern Time For calls from outside the USA or Canada our local number is 517 322 2144...

Page 16: ...Thank you for purchasing Air Lift products the professional installer s choice Printed in the USA Need Help Contact our customer service department by calling 800 248 0892 Monday through Friday 8 a m...

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