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MN-337

Installing the Load Controller II System

GETTING STARTED

This part of the installation should be done after the air spring kit is installed. If you 

have any questions, please call Air Lift customer service at (800) 248-0892.

If you are adding this control system to an Air Lift SuperDuty application, then no modifications 

to the low pressure sensor are necessary. If you are adding this control system to an Air 

Lift 1000 or RideControl application, and if your specific application requires a minimum of 

10 p.s.i., then it will be necessary to adjust the low pressure sensor to 10 p.s.i. To increase 

the pressure in the low pressure sensor, remove the rubber plug with pliers (fig. 2). Using 

an allen wrench, turn the screw clockwise 4 

1

/

4

 turns (fig. 3). Push the rubber plug back into 

the top of the low pressure sensor. Proceed with the step by step installation instructions.

Do not cut, trim, modify, or disassemble the harness. If you have excess length, simply coil 

it up and secure out of the way with the provided tie straps. All preassembled gauge panels 

have been 100% leak & function tested. DO NOT attempt to tighten, loosen, or adjust any 

fittings or connections. This will likely cause a leak or malfunction and void the warranty.

RECOMMENDED COMPRESSOR LOCATIONS 

Important

 

LOCATE COMPRESSOR IN DRY, PROTECTED AREA ON VEHICLE. 

DIRECT SPLASH OR ExCESSIVE MOISTURE CAN DAMAGE 

THE COMPRESSOR AND CAUSE SYSTEM FAILURE.

Disclaimer:  If  you  choose  to  mount  the  compressor  outside  the  vehicle  please  keep  in 

mind the compressor body must be shielded from direct splash and the intake should be 
snorkeled inside the vehicle. If the compressor does not include a remote mount air filter or 
if mounting the compressor  outside the vehicle, make sure to orient the compressor intake 
filter so that all moisture can easily drain.

Please also remember...

• 

To avoid high heat environments 

• 

To avoid mounting the compressor under the hood.

•  To check to be sure the compressor harness #2 will reach the compressor and connect 

to harness #1.

•  The compressor can be mounted in any position — vertical, upside down, sideways, 

etc. (please refer to the instruction manual).

fig. 2

Remove 

rubber cap

 

fig. 3

Turn allen screw 4 ¼ 

turns clockwise

Load Controller II

Summary of Contents for Load Controller II 25812

Page 1: ...ectiveness and safety please read these instructions completely before proceeding with installation Failure to read these instructions can result in an incorrect installation INSTALLATION GUIDE Kit 25812 5 psi Low Pressure Sensor Dual Gauge ...

Page 2: ......

Page 3: ... 2 Installation Diagram 3 Hardware List 3 Installing the Load Controller II System 4 Getting Started 4 Recommended Compressor Locations 4 Step by Step Installation 5 Warranty and Returns Policy 8 Replacement Information 9 Contact Information 9 TABLE OF CONTENTS 1 ...

Page 4: ... along with other weight limits as well as tire rim size and inflation pressure data is shown on the vehicle s Safety Compliance Certification Label Payload The combined maximum allowable weight of cargo and passengers that the truck is designed to carry Payload is GVWR minus the Base Curb Weight NOTATION EXPLANATION Hazard notations appear in various locations in this publication Information whic...

Page 5: ... Fuse Uses 3 16 smaller Female Push On Connector fig 1 Item Part Description Qty A 16060 Compressor 1 B 26159 Panel assembly 1 C 26061A Y assembly 1 D 26087 Harness 1 1 E 26110 Harness 2 1 F 20225 Hose 25 Item Part Description Qty G 20035 Grommet 1 H 24542 Fuse 1 I 24543 Fuse 1 J 24561 Fuse adapter 1 K 24643 Red wire 16 L 20788 Black wire 8 HARDWARE LIST Missing or damaged parts Call Air Lift cust...

Page 6: ...rovided tie straps All preassembled gauge panels have been 100 leak function tested DO NOT attempt to tighten loosen or adjust any fittings or connections This will likely cause a leak or malfunction and void the warranty RECOMMENDED COMPRESSOR LOCATIONS Important LOCATE COMPRESSOR IN DRY PROTECTED AREA ON VEHICLE DIRECT SPLASH OR ExCESSIVE MOISTURE CAN DAMAGE THE COMPRESSOR AND CAUSE SYSTEM FAILU...

Page 7: ...does not provide enough room to use a drill to drive the screws in It may be necessary to use the mounting brackets as a template to drill 13 64 holes through the frame first and then use a 7 16 nut driver to install the self tapping screws Attach the ground wire to one of the screws fig 1 c For box frames In some cases the frame section will not be wide enough to mount the compressor legs flat to...

Page 8: ...re in each spring and turn on the compressor if the pressure falls below 5 psi The low pressure sensors are preassembled onto wiring harness 1 The sensors should be located under the dash inside the vehicle and secured with the provided tie straps 4 Push the air line coming from the Y assembly onto the barb fitting on the compressor Make sure the air line covers all barbs A small amount of water o...

Page 9: ...in fig 7 d Route the air line across the chassis from the far side over the exhaust system heat shields and along the frame up to the compressor Avoid heat sources sharp edges and tight bends 9 Connect the power wire from harness 1 a Route it to the vehicle fuse box b Use a test light to determine which open terminal accessory etc works only when the key is in the on or accessory position or refer...

Page 10: ...legal rights and you may also have other rights that vary from state to state Some states do not allow limitations on how long an implied warranty lasts or allow the exclusion or limitation of incidental or consequential damages The above limitation or exclusion may not apply to you There are no warranties expressed or implied including any implied warranties of merchantability and fitness which e...

Page 11: ...ct our customer service department by calling 800 248 0892 Monday through Friday 8 a m to 7 p m Eastern Time For calls from outside the USA or Canada our local number is 517 322 2144 For inquiries by mail our address is PO Box 80167 Lansing MI 48908 0167 Our shipping address for returns is 2727 Snow Road Lansing MI 48917 You may also contact us anytime by e mail at sales airliftcompany com or on t...

Page 12: ... com Thank you for purchasing Air Lift products the professional installer s choice Printed in the USA Need Help Contact our customer service department by calling 800 248 0892 Monday through Friday 8 a m to 7 p m Eastern Time For calls from outside the USA or Canada our local number is 517 322 2144 Register your warranty online at www airliftcompany com warranty ...

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