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INSTALLATION: FAN & DUCT

NOTES:  

•   

The fan assembly must be soundly supported by attachment to structurally sound framing. Provide

 

 additional framing with minimum 2-by-4 lumber as needed for fan support.

• 

 Each fan assembly should be positioned with at least 24” of free space in front of the fan, for air to be freely 

 

 blown into the attic by the fan.

• 

 Position the fan with a slight upward angle and in a direction minimizing disturbance to attic insulation.

• 

 The acoustical duct should be installed with a gentle bend of close to 90 degrees, from vertical to nearly

 

 horizontal, to minimize fan sound inside the living space.  It must not be kinked or bent sharply, especially 

 

 where leading into the fan.

• 

 The acoustical duct must be installed with the air fl ow direction arrow (as marked on the duct) pointing 

 

 downstream (towards the fan).

1. 

  Lay the fan assembly on top of the ceiling joists,

 

 

within a few feet of the damper assembly  and

 

 

and underneath the area where the fan will be

 

 suspended in place.

2.   

Rotate and brace the fan assembly so that the 

  

electrical 

handy-box on the fan is in the 12-o’clock 

 

 position (on the top of the fan). This is important to 

 

 avoid twisting the duct, while having the fan’s 

 

 

electrical handy-box within the 10- to 2-o’clock 

 

 position once installed.

3.   Adjust the fl exible duct collar on the upstream end  
 

 

of the duct to be as loose as possible. Squeeze 

 

 

and position the fl exible acoustic duct collar over 

 

 the oval-shaped collar on the damper box, and attach 

 

 

using 3 of the screws provided, or other suitable 

 

 screws. Note that twisting the duct will cause the 

 

 fan to try to roll out of position. Seal the joint with 

 

 approved duct tape, mastic, or other approved means.  

4.   Lift and support the fan assembly into position beneath the rafters, truss structure or other framing to be 
 

 

used to support the fan,  with the electrical handy box at approximately the twelve-o-clock position.

 

 Attach both ends of the metal fan support strap to the framing using a minimum of two screws for each 

 

 

end of the strap. 1” drywall screws and large washers are supplied; other fasteners of appropriate 

 

 strength may also be used.  

5.   

Using the black woven poly strapping, support the acoustic fl ex duct by attaching the strapping to

  

attic 

fram

i

ng as shown.  Fold each end over a large washer 2-3 times and fasten to the framing by driving 

 

 the supplied 1” drywall screws or other appropriate fasteners through the washer and into the framing. 

 

 The strapping may be cut to length with ordinary scissors if desired.

6.   Repeat steps 1-5 for the second fan assembly. The fans should be facing opposite directions.

7.   Replace the insulation around and over the damper assembly.  Additional insulation may be added to
 

 further reduce heat transfer and fan noised from the attic to the living space.

FIGURE 3: FAN & DUCT STRAPS DETAIL

P/N 780105002  01/21  Rev A

Summary of Contents for CA6.5

Page 1: ...rk familiar with all the precautions required and has complied with all the requirements of the authority having jurisdiction Installation Date Installed By Phone P N 780105002 01 21 Rev A Cascade Series WHOLE HOUSE FAN SYSTEMS CA6 5 MODEL INSTALLATION MANUAL ITEMS INCLUDED 2 Fan Assembly with steel support straps hardware and 20 foot power cord 2 Duct Support Straps hardware 2 Acoustic Flex Duct ...

Page 2: ...page 2 of 16 P N 780105002 01 21 Rev A THIS PAGE LEFT INTENTIONALLY BLANK ...

Page 3: ...y cated to maximize its effectiveness and efficiency The VENTILATION REQUIREMENTS section is also particularly important as it describes the minimum attic The VENTILATION REQUIREMENTS section is also particularly important as it describes the minimum attic ventilation neccessary to operate the fan ventilation neccessary to operate the fan The INSTALLATION GRAVITY DAMPER section contains important ...

Page 4: ...peed operation if desired please refer to the appropriate wiring dia grams for further information If a remote controlled outlet is used for fan control the remote outlet must be rated for the electrical load requirements of the specific model to be installed Cascade Series Whole House Fan Systems include wall mount electrical control components including 2 multi speed switches a white Decora dupl...

Page 5: ...ing ventilation be verified before it is installed Manufacturers typically publish their vents net free ventilation areas and or ratios in their products specification documents If this information is unavailable a ratio of 50 net free area to total area is usually a good rule of thumb A notable exception to this rule of thumb are ridge vents The industry standard net free ventilation area for rid...

Page 6: ...m their home s structure and contents This essentially pre cools the home ahead of the rise in temperature the next day which can reduce or even eliminate the need for air conditioning This CascadeWhole House Fan has been designed specifically for quiet and efficient operation As such we strongly recommend homeowners run this fan through the night to reduce their energy expense With these principl...

Page 7: ...nd engaging with the opening of the damper assembly 2 Using the cardboard from the fan system s packaging or other suitable material make a rectangular tem plate for the rough opening of the damper assembly to these dimensions making sure all sides are at right angles to each other a Cascade CA 6 5 model 14 1 4 wide 36 1 4 long FIGURE 1 TEMPLATE 3 Take the template into the attic above the general...

Page 8: ... other building elements of concern into hidden wiring plumbing or other building elements of concern 11 From below install drywall screws through the ceiling and through the flanges of the damper assembly and into any addition framing positioned above the flanges Use care to avoid installing screws outside of the area that will be covered by the eggcrate inlet grille 12 Hold the eggcrate grille i...

Page 9: ...upstream end of the duct to be as loose as possible Squeeze and position the flexible acoustic duct collar over the oval shaped collar on the damper box and attach using 3 of the screws provided or other suitable screws Note that twisting the duct will cause the fan to try to roll out of position Seal the joint with approved duct tape mastic or other approved means 4 Lift and support the fan assem...

Page 10: ...ic outlet box provided in the desired location 2 Run a 15 amp 115 VAC power circuit to the plastic outlet box installed in the living space using romex 14 2 with ground wire minimum Refer to minimum ampacity and maximum overload protection requirements listed for this power run Note a dedicated circuit is recommended Note Romex wire is defined as wire Gauge of conductors ie 14 2 14 3 Always use Ro...

Page 11: ...page 11 of 16 DIAGRAM 1 For CA6 5 Models Hardwired to Fan Assembly DIAGRAM 2 For CA6 5 Models with Dual 2 Speed Wall Controls P N 780202604 RevA P N 780202603 RevA P N 780105002 01 21 Rev A ...

Page 12: ...one of the 2 fan assemblies Switch the fan speed switches to the desired fan speed Each switch controls one of the 2 fan assemblies use them in conjunction to reach the desired speed setting use them in conjunction to reach the desired speed setting The fan will turn off if both speed switches are switched to off The fan will turn off if both speed switches are switched to off P N 780105002 01 21 ...

Page 13: ...ep the area in front of the fan as unobstructed as possible no object should be closer than 24 to the face of the fan This fan has been factory tested If problems are encountered please take a few moments to run through the following troubleshooting procedures before calling for assistance If the fan does not turn on check power to the unit and the wiring at both ends of the switch and the fan mou...

Page 14: ...52 SPECIFICATIONS Due to our continual product improvement efforts performance ratings and specifications are subject to change without notice Attic Net Free Ventilation and Open Window Ventilation Areas are listed as minimum requirements Actual lower ventilation areas may reduce fans overall performance at high speeds PART MODEL DESCRIPTION 602604201 AH WTT Digital Wall Timer Temp Ctl w RJ12 Cabl...

Page 15: ...page 15 of 16 P N 780105002 01 21 Rev A FIGURE 6 CASCADE CA6 5 REPLACEMENT PARTS P N 780800600 RevA ...

Page 16: ...S RESULTING FROM THE USE OF PRODUCT Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you b THIS WARRANTY AND REMEDIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES REMEDIES AND CONDITIONS WHETHER ORAL WRITTEN EXPRESS STATUTORY OR IMPLIED TO THE EXTENT PERMITTED BY LAW COMPANY DISCLAIMS ALL IMPLIED ...

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