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Air-Care DuctMaster III FG0090, Operating Instructions & Parts Manual

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Air-Care DuctMaster III FG0090 Operating Instructions & Parts Manual Download Page 2

Page 2 of 26 

 
 

Table of Contents 

 

Item 

Page # 

Unpacking Instructions 

3 

Safety Precautions 

4 

Operating Instructions 

5 

How to Connect the Air-Care DuctMaster 

6 

Duct Cleaning Procedures Using the Air-Care DuctMaster 

7 

Dryer Duct Cleaning Procedures Using the Air-Care DuctMaster 

8 

Maintenance 10 

Brush Motor Replacement Instructions 

11 

Included Parts and Accessories 

13 

DuctMaster Control Panel 

16 

Optional/Replacement Parts & Accessories 

17 

Specifications 18 

Changing Pancake-Style Brush Bristles 

19 

Troubleshooting Guide 

22 

Glossary 24 

Warranty 25 

Summary of Contents for DuctMaster III FG0090

Page 1: ...wer OPERATING INSTRUCTIONS PARTS MANUAL Part Number FG0090 MM0151 Updated 07 12 2011 Page 1 of 26 Air Care is a Division of D P L Enterprises Inc 3868 E Post Road Las Vegas NV 89120 702 454 5515 Fax 7...

Page 2: ...cedures Using the Air Care DuctMaster 7 Dryer Duct Cleaning Procedures Using the Air Care DuctMaster 8 Maintenance 10 Brush Motor Replacement Instructions 11 Included Parts and Accessories 13 DuctMast...

Page 3: ...id warranty Check that all parts are present See Page 13 15 Air Care DuctMaster Air Care DuctMaster III Dryer Exhaust Flap Clip 3 x 4 x 3 Y Adapter Hose 3 x 12 5 W Cuffs Dual Stage 20 Gal Bag Filter 5...

Page 4: ...fore removing the covers or working on the wiring Inspect AC power plugs to be sure the ground pins are in place Never connect power to Air Care equipment unless all covers and safety shields are in p...

Page 5: ...r cords are in independent power outlets In some areas there may be independent lines but the green light may not light up This is true in Canada The optional 220 240 Volt Air Care DuctMaster also req...

Page 6: ...o be inserted at the same location When connecting to a dryer duct it is important to clip the outside flap open for proper cleaning For collecting debris in a variety of situations a set of 1 diamete...

Page 7: ...a Television Remote The operator must be in sight of the front of the DuctMaster where the Remote Receivers are located for it to operate The operator can be across the room or up on a ladder and the...

Page 8: ...aust duct inside or outside depending on configuration 4 Use 20 drill powered dryer duct cable with 4 dryer duct brush 5 Insert the drive end of the cable into the chuck of your Electric Drill A low s...

Page 9: ...recommend plastic connector hoses nor does any major dryer manufacturer 16 Turn the dryer on and again check the airflow outside Typically over 1000 fpm feet per minute 1000 fpm 5 mps meters per seco...

Page 10: ...the door 3 Carefully remove the bag filter through the door and dispose of it properly in accordance with any local state or federal regulations applicable 4 If there is noticeable debris build up on...

Page 11: ...Your original Screws 10 32 x 5 8 long machine screws b 10 32 Hex Nuts with built in Lock Washers 2 Remove the outer insulation from the black power cord in the hose to expose the 3 insulated motor wi...

Page 12: ...to hold the black nozzle on the hose 12 Insert the screws into the mounting holes in the Nozzle and thread the screws into the original holes in the hose if possible If this is difficult you may need...

Page 13: ...Hose ACC0012 10 Brush 24 Lint COM0202 11 Kit 1 5 Tool 11a through 11i SADM0057 A Mesh Carrying Bag FG0101 B Floor Tool 14 wide ACC0161 C Bulk Pickup Tool ACC0160 D Upholstery Brush ACC0162 E Elbow ACC...

Page 14: ...3 x 4 x 3 Y Adapter Ref 1 Vent Flap Clip Ref 6 3rd Stage Silver Electrostatic Air Filter Ref 4 Hose 3 x 12 5 with Cuffs Ref 10 Brush 24 Lint Ref 5 Dual Stage 20 Gal Bag Filter 5 pkg Ref 7 4th Stage HE...

Page 15: ...Kit 1 5 Tool 11a through 11i Ref 13 Hose Red 1 x 35 DuctMaster Brush and Motor Assembly Includes Brush Below Ref 26 Brush 12 DuctMaster 021 BLK Bristles Ref 14 Cable 20 Drill Powered Dryer Duct W 4 B...

Page 16: ...ator Light Not included on 220 240Volt 50 60 Hz Power Brush Override Switch FWD REV Brush Switch Power Cords Not included on 220 240Volt 50 60 Hz Ref 16 12 Non Marking Wheels Ref 18 Front Swivel Caste...

Page 17: ...SADM0018 18 Wheel Front Swivel Caster COM0096 19 Coupler 3 Hose to 3 Hose ACC0009 21 Air Care Fogger 1 2M Hose FG0008 24 Hose Blue 2 X 35 DuctMaster Brush and Motor Assembly Includes 18 DuctMaster Br...

Page 18: ...s 2 000 max with 1500 Watt Brushless DC Motor 3 x 12 5 Hose with Cuffs Operating Environment 25 to 125 Deg F 4 to 50Deg C Construction Rotation Molded Poly Body Operating Controls DuctMaster 4 Individ...

Page 19: ...on P N Quantity Hub Pancake Style Top SAO0287 1 Hub Pancake Style Cover Bottom SAO0288 1 Screws 6 32 x 3 8 L Flat Head Phillips SS NBS0045 3 Set Screw 8 32 x NBS0152 1 Bristle bundle 12 Long 0 021 dia...

Page 20: ...ristles SAO0306 into one of the grooves as shown It must be centered with the Shrink Tubing NOT extending out of the groove 4 Install the Second and third bundles of bristles and push them deep into t...

Page 21: ...s to be SNUG At this point be sure that there are no bristles outside of the grooves If a bristle is between the Top and Bottom of the Hub it must be pushed back into the groove before final tightenin...

Page 22: ...ogged Replace the dual stage 20 gallon vacuum bag filter Clean the 3rd stage Gold pre filter Clean or replace the 4th stage HEPA filter Inspect the door gaskets and base of the HEPA for leaks Run one...

Page 23: ...in less than 12 inches Be sure you are using the 1 X 35 Hose Brush and Motor Assembly Try to access the duct from another opening Brush Motor does not turn 1 The Brush Switch on the Panel was ON when...

Page 24: ...s dust from the air while the clean air move freely through it 17 EPA Environmental Protection Agency 18 Duct A metal plastic or fiberglass tube that transports air to and from the Air Handler They ca...

Page 25: ...Air Care s facility for evaluation If found to be defective and covered by the terms of this warranty Air Care will pay FedEx ground shipping charges on the repaired or replaced item back to the purch...

Page 26: ...Air Care is a Division of D P L Enterprises Inc 3868 E Post Road Las Vegas NV 89120 702 454 5515 Fax 702 454 5225 Website www air care com E mail Info Air Care com Page 26 of 26...

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