Air Burners S-100 SERIES Operating Manual Download Page 3

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100 Refractory Walled Air Curtain Burner with HATZ 3H50TIC Diesel Engine

OPERATING MANUAL

INDEX

WELDING REPAIR WARNING

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Page i

PRINCIPLE OF AIR CURTAIN INCINERATION

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Page 1

GENERAL DESCRIPTION OF S

SERIES

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Page 2

SAFETY CONSIDERATIONS

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Page 5

HOW TO SET UP THE MACHINE

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Page 9

SITE PREPARATION

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Page 11

LOADING AND STARTING THE FIREBOX

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Page 14

HOW TO FEED A FIRE

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Page 18

SHUTDOWN

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Page 19

ASH REMOVAL

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Page 20

TROUBLESHOOTING

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Page 22

MAINTENANCE AND CARE

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Page 23

SERVICING SPECIFICATIONS

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Page 25

LIFTING POINTS

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Page 26

Page ii

Summary of Contents for S-100 SERIES

Page 1: ...stered Trademarks of Air Burners Inc All Rights Reserved Subject to change without notice Dimensions metric conversions rounded Visit Our Web Site at www AirBurners com Rev 12 17 2018 Operating Manual...

Page 2: ...ou MUST first physically remove the Electronic Control Module ECM from the computer controlled Diesel engine 1 Follow the instructions below Page i ECM Removal Steps 1 Unsnap Latches 1 and 2 2 Remove...

Page 3: ...ATION Page 1 GENERAL DESCRIPTION OF S SERIES Page 2 SAFETY CONSIDERATIONS Page 5 HOW TO SET UP THE MACHINE Page 9 SITE PREPARATION Page 11 LOADING AND STARTING THE FIREBOX Page 14 HOW TO FEED A FIRE P...

Page 4: ...S 100 Refractory Walled Air Curtain Burner with HATZ 3H50TIC Diesel Engine OPERATING MANUAL Page iii S 119 S 119R Roll off...

Page 5: ...c lined firebox The wood debris is dumped into the trench or firebox and then ignited usually with a propane torch or with a small amount of diesel just as you would light any other pile of wood you i...

Page 6: ...fitted with automatic clutches Notes on Through Put Through put depends on many factors such as nature and type of wood waste its moisture con tent prescribed opacity limits operator skills elevation...

Page 7: ...g through the curtain as a hot gas The air from the noz zles travels across the firebox creating the air curtain effect then it reflects off the far side thermo ceramic wall adding oxygen to the combu...

Page 8: ...ATZ 3H50TIC Diesel Engine OPERATING MANUAL S 327 FireBox Rear Doors Open IMPORTANT Notice how dirt is placed all around the inside bottom to close any openings under the skids that may be caused by un...

Page 9: ...l is within a minimum 100 foot clearance in any direction The S Series units do not have a bottom and should not be located over com bustibles such as dry grass or peat moss In addition hot embers wil...

Page 10: ...located at a safe distance from the unit Do not stand along the rails or on top of the S Series unit under any circumstance 6 Shut the unit down in an emergency Stop loading the unit stop the air flow...

Page 11: ...ne hundred per cent cotton materials would be the minimum cotton treated with a fire retardant would be better and fire proof materials like Nomex would be best B Noise ear protection is recommended a...

Page 12: ...rred position It is also acceptable to have the wind blow into the manifold It is discouraged however to have the wind come from either end of the machine as this will tend to disrupt the air cur tain...

Page 13: ...OTTLE UP button lower right wait for speed to level off at 900 RPM Idle 5 Manual PTO Engage it now Automatic PTO go to Step 6 6 Press THROTTLE UP button lower right wait for speed to level off at 1700...

Page 14: ...f at 900 RPM Idle 4 Manual PTO Disengage it now Automatic PTO go to Step 4 5 Turn key to OFF O position Clutch Handle Fuel Tank Open Side Door Layout May Vary WARNING Your HATZ Diesel Engine is an EPA...

Page 15: ...d ash can be reapplied to the land Check your local ordinances Once the box is in position it is important to place dirt around the inside bottom of the firebox to close any openings under the skids t...

Page 16: ...fire dies down you add some more good wood to bring it back up The big difference is that on your campfire you are probably not add ing root balls and leaves and pine needles These are the high moistu...

Page 17: ...hot burn ing base fire You will also draw from the good wood pile throughout the day if you should need to stoke up the fire more on this in the following sections As the firebox operator is drawing...

Page 18: ...he smoke from es caping underneath the unit This is generally only a concern on hard ground and it usu ally only lasts for the first hour of burning As burning continues the ash will build up and seal...

Page 19: ...ntinued burning plus it will start quicker and burn hotter If you will be burning stumps it is best to load them after the first hour of burning when the fire is up to full temperature The level of ma...

Page 20: ...r lighting If you are using diesel fuel as a starter let the fire burn until you begin to see wisps of white smoke replacing the wisps of black smoke from the diesel fuel or if you are using propane t...

Page 21: ...not light as that would be too dangerous You can use propane torches in the lighting holes if you have trouble with a hot start If the material does not light the firebox must be emptied before tryin...

Page 22: ...temperature is low in that area Add material from the Good Wood pile to get the fire tempera ture up Once that area is burning add some of the heavier material 6 The rate at which you load the unit va...

Page 23: ...ine and air down Make sure the fire is extin guished before you leave the job site The best way is to load dirt or sand into the box but do not spray the refractory walls with water as this will damag...

Page 24: ...ard ASH RAKE Air Burners offers an ash removal implement ash rake designed for each model Fire Box as pictured below The ash rake is fitted with a universal quick connect faceplate or blank faceplate...

Page 25: ...m your Good Wood pile to bring the tem perature back up You may have overloaded the box or loaded the box too fast Example if you only have 1 ton of material burning you can not load in 3 tons of mate...

Page 26: ...ery hot ember base from which you begin the new day with a hot start as explained previously DRAGGING Dragging the unit will allow you to remove all the ash for repositioning or when a job is complete...

Page 27: ...upplied PTO Service Manual F Inspect adjustment of coupler hubs and realign by re adjusting the engine isolators motor mounts as needed G Check alternator V belt and adjust as needed Consult the suppl...

Page 28: ...rost free location 4 Preparation the area in and around the damaged area to be patched must be cleaned and brushed to provide the best surface for the compound to ad here Remove all loose refractory a...

Page 29: ...t 5000 2341 HATZ 50640500 500 Hours Fuel Filter H50 5000 2342 HATZ 50638100 500 Hours Pre Fuel Filter 5000 2343 HATZ 50638000 500 Hours Poly V Belt Engine H50 5000 2344 HATZ 50629401 500 Hours Fuel Wa...

Page 30: ...rane two on each side Only lift by attaching straps or cables to these four pad eyes Their lo cations are marked with yellow lifting point labels with up arrows only one side shown here FireBox Liftin...

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