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(Vers. 08.08.2017)

 

 

 

Air Burners, Inc.

 

BurnBoss Series Air Curtain Burner (Kubota Z482

-

E3 Engine)

 

OPERATING MANUAL 

 

INDEX

 

 

PRINCIPLE OF AIR CURTAIN INCINERATION 

 .............................. 

Page 1

 

 

GENERAL DESCRIPTION OF THE BURNBOSS 

 ............................ 

Page 2

 

 

SAFETY CONSIDERATIONS 

 .......................................................... 

Page 5

 

 

HOW TO TRANSPORT THE MACHINE

 ........................................... 

Page 8

 

 

HOW TO SET UP THE MACHINE 

 ................................................... 

Page 12

 

 

SITE PREPARATION 

 ....................................................................... 

Page 15

 

 

LOADING AND STARTING A FIRE 

 ................................................. 

Page 18

 

 

HOW TO FEED A FIRE 

 ................................................................... 

Page 21

 

 

SHUTDOWN 

 .................................................................................... 

Page 22

 

 

ASH REMOVAL 

 ............................................................................... 

Page 23

 

 

TROUBLESHOOTING 

 ..................................................................... 

Page 24

 

 

MAINTENANCE AND CARE OF THE UNIT 

 .................................... 

Page 25

 

 

SERVICING SPECIFICATIONS 

 ....................................................... 

Page 27

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Page i

 

Summary of Contents for BurnBoss T22

Page 1: ...urner Model T22 T24 Better Environmentally Better Economically US Factory and Main Office Air Burners Inc 4390 SW Cargo Way Palm City FL 34990 Phone 772 220 7303 or 888 566 3900 FAX 772 220 7302 E mai...

Page 2: ...BurnBoss Series Air Curtain Burner Kubota Z482 E3 Engine OPERATING MANUAL T22 Recommended For Off Road Use Only Caution Please read all Warning Notices before operating this machine T24 Maximum on ro...

Page 3: ...DESCRIPTION OF THE BURNBOSS Page 2 SAFETY CONSIDERATIONS Page 5 HOW TO TRANSPORT THE MACHINE Page 8 HOW TO SET UP THE MACHINE Page 12 SITE PREPARATION Page 15 LOADING AND STARTING A FIRE Page 18 HOW...

Page 4: ...Vers 08 08 2017 Air Burners Inc BurnBoss Series Air Curtain Burner Kubota Z482 E3 Engine OPERATING MANUAL Page ii BurnBoss Trailer Mounted FireBox...

Page 5: ...ed FireBox The wood debris is dumped into the trench or FireBox and then ignited usually with a propane torch and with a small amount of diesel just as you would light any other pile of wood you inten...

Page 6: ...and principles for the BurnBoss are the same as the standard FireBox Standard S 220 FireBox S Series Dimensions Model Overall Size L x W x H Fire Box L x W x H Weight lbs Fuel Consumption gal hr Avera...

Page 7: ...obility to the Air Burners FireBox line of machines When delivered to a job site the machine is ready for use as soon as it is off loaded The FireBox system is built on a patented trailer frame that a...

Page 8: ...Burners Inc BurnBoss Series Air Curtain Burner Kubota Z482 E3 Engine OPERATING MANUAL Vers 08 08 2017 Page 4 of 27 BurnBoss Trailer Mounted FireBox BurnBoss in Operation BurnBoss Trailer Mounted Fire...

Page 9: ...clearance in any direction The S Series units do not have a bottom and should not be located over com bustibles such as dry grass or peat moss In addition hot embers will escape from the unit and dep...

Page 10: ...The left side opposite the manifold of the machine should be restricted access to prevent injury 6 Shut the unit down in an emergency Stop loading the unit stop the air flow by shutting down the engi...

Page 11: ...cotton materials would be the minimum cotton treated with a fire retardant would be better and fire proof materials like Nomex would be best B Noise ear protection is recommended around the machines...

Page 12: ...nd tire assemblies In addition the T22 has no suspension as the wheel assemblies are mounted to the frame rails For this reason the T22 BurnBoss is designed for Off Road use The machine weighs approxi...

Page 13: ...ed 2 The electrical connection should be made if applicable to your machine 3 The front jack stand should be up and secure 4 The safety chains should be connected to the truck 5 Install a safety light...

Page 14: ...om leaking out especially behind the tires Hydraulic Oil If you are operating in cold weather you may need to warm the hydraulic oil before use In most cases running the engine for 30 minutes will gen...

Page 15: ...hen it must be moved immediately after it is raised to prevent damage to the tires C RAISING THE FIREBOX FOR TRANSPORT 1 Connect machine to tow vehicle 2 Raise jack stand 3 Raise the FireBox until it...

Page 16: ...the tires 4 With respect to the prevailing wind direction the unit should be positioned such that the wind comes over the back of the manifold This is the preferred position It is also acceptable to...

Page 17: ...Diesel fuel level Check fuel gauge 5 Battery cable switch connection The unit is shipped from the factory with the man ual battery disconnect switch in the disconnect position 6 Check hydraulic lines...

Page 18: ...ower is supplied to the panel Start the engine by turning the key switch all the way clockwise to START then release key switch and warm up the engine at idle speed of 1 000 RPM for 5 to 10 minutes Sh...

Page 19: ...the FireBox The unit must raised and towed forward until all the ash remains behind When emptying the tires can not come in contact with the hot embers or they will be damaged In most cases cold ash...

Page 20: ...re dies down you add some more Good Wood to bring it back up The big difference is that on your campfire you are probably not add ing root balls and leaves and pine needles These are the high moisture...

Page 21: ...u a good hot burning base fire You will also draw from the Good Wood pile throughout the day if you should need to stoke up the fire more on this in the following sections As the FireBox operator is d...

Page 22: ...the engine should have been brought up to operating temperature 3 Shovel dirt along the inside bottom edges of the panels to seal them It will only need a couple inches to prevent the smoke from escap...

Page 23: ...be burning stumps then it is best to load them after the first hour of burn ing when the fire is up to full temperature 9 The level of material in the fire box for light off should be kept just below...

Page 24: ...waste materials burning You CANNOT add an accelerant if the waste materials do not light as that would be too dangerous If the material does not light the FireBox must be emptied before trying a cold...

Page 25: ...emperature is low in that area Add material from the Good Wood pile to get the fire temper ature up Once that area is burning add some of the heavier material 6 The rate at which you load the unit var...

Page 26: ...e engine and air down Make sure the fire is ex tinguished before you leave the job site The best way is to load dirt or sand into the box but do not spray the refractory walls with water as this will...

Page 27: ...tant to tow the machine away from the embers as soon as it is raise to prevent hot embers form damaging wheels tires and axles The machine should be towed for wards as the tires can not be driven thro...

Page 28: ...your Good Wood pile to bring the tem perature back up You may have overloaded the box or loaded the box too fast Example if you only have 1 ton of material burning you can not load in 3 tons of mater...

Page 29: ...ics are in proper condition no leaks 2 Periodic Maintenance A Change engine oil and oil filter B Clean replace fuel filter as needed C Clean and inspect air filter and replace as needed D Check bolts...

Page 30: ...und should be stored indoors in a frost free location 4 Preparation The area in and around the damaged area to be patched must be cleaned and brushed to provide the best surface for the compound to ad...

Page 31: ...0 1020 Kubota HH150 32430 Fuel Filter 3060 1021 Kubota 70000 43081 V Belt Engine 3060 1023 Kubota 15881 97010 MAXI Fuse 40A 5000 0302 n a CAT Battery 12V CCA 800 AH 50 5000 2050 CAT 8C 3612 Optima Bat...

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