Aimco UAT Series Repair Manual Download Page 3 | Manualshive

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Contents

Page

Number

1.

Tools Needed to Repair the UAT Series Tools

4

2.

Special Repair Fixtures for Repair of UAT Series Tools

5

3.

Disassembly and Reassembly of the Pulse Unit

6-9

4.

Disassembly and Reassembly of the Air Motor

10-11

5.

Disassembly and Reassembly of the Shut-off Valve Section

12-13

6.

Fill & Draw Sheet

14

7.

Troubleshooting

15

8.

Preventative Maintenance

15

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Summary of Contents for UAT Series

Page 1: ...PO Box 16460 Portland OR 97292 0460 503 254 6600 Fax 503 255 2615 UAT Series Repair Manual ...

Page 2: ......

Page 3: ...ir Fixtures for Repair of UAT Series Tools 5 3 Disassembly and Reassembly of the Pulse Unit 6 9 4 Disassembly and Reassembly of the Air Motor 10 11 5 Disassembly and Reassembly of the Shut off Valve Section 12 13 6 Fill Draw Sheet 14 7 Troubleshooting 15 8 Preventative Maintenance 15 ...

Page 4: ... Blow Hammer 9 13 oz Ball Peen Hammer 10 Three Ton Arbor Press 11 Set of V Blocks 12 Three Ton Hydraulic Press only needed if you are not using the PTRF 1 1 13 Lap Plate 14 Parts Cleaning Tank 15 Wire Wheel 16 Service Removable Thread Locker 243 Blue Loctite 17 PTRF 1 1 Universal Pulse Unit Repair Fixture 18 VC 101 2A Vacuum Tank 19 VCE 1 1 Vacuum Extractor 20 1cc Glass Syringe and 0 5cc Glass Syr...

Page 5: ...ng With the PTRF Disassembly and Reassembly of Liner Casing Setter PTRF 039 UAT 40 50 60 70 Disassembly and Reassembly of Liner Casing Setter PTRF 040 used with the PTRF 039 UAT 90 Disassembly and Reassembly of Liner Casing Setter PTRF 041 used with the PTRF 039 UAT 100 Disassembly and Reassembly of Liner Casing Setter PTRF 042 used with the PTRF 039 UAT 30D Disassembly and Reassembly of Liner Cas...

Page 6: ...e the Front Liner Plate and Liner from the Liner Casing You can use the Anvil with a set of V Blocks on the Arbor Press by placing the Anvil driver end first through the Front Liner Plate and pressing on the back of the Anvil to push the Front Liner Plate and Liner out of the Liner Casing Note Always make sure that the Front Liner Plate and Liner come out of the Liner Casing as one piece or you ma...

Page 7: ...iving Blades have been installed into the Liner 8 Install the Driving Blade Springs Driving Blades and Driving Blade Rollers into the Anvil and into the Driving Blade Install Fixture 9 Put the proper Anvil Sleeve Fixture over the drive end of the Anvil and install the Anvil into the Liner and through the Front Liner Plate removing the Driving Blade Install Fixture As you do this make sure to keep ...

Page 8: ... The gauge on the tank should read 29 in Hg or above 17 Now pull the Pulse Unit out of the Vacuum Fill Tank Tip the Pulse Unit on its side to remove the excess oil from the top of the Pulse Unit so that it is level with the top of the oil fill hole Following the Fill Draw sheet remove the recommended cc s of oil from the Pulse Unit and install the Oil Fill Plug Note Make sure that you pull up ligh...

Page 9: ...ue Adjuster Relief Valve Pin Relief Valve Relief Valve O Ring Pressure Valve Relief Valve Spring Locator Pins Anvil Driving Blade Driving Blade Roller Oil Plug Oil Plug O Ring 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 Locator Pin Anvil Supporter Ring Anvil SU Ring Pressure Value Body Pressure Value Pressure Value Spring Collar Liner Driving Blade Spring Check Valve Spring Check Valve Ball Ch...

Page 10: ...should not be able to see any light between the Rear Plate and the Rotor and the Rotor should turn freely when you have it set right 4 Put a light coat of air motor oil on the Blades and install them in the Rotor 5 Put the Cylinder down over the Rotor and onto the Rear Plate with exhaust holes up 6 Press the Front Plate Bearing into the Front Plate and install the Front Plate onto the Cylinder and...

Page 11: ...r Description 1 2 3 4 5 6 7 8 9 Casing Connector Piston Reset Spring Front Air Motor Bearing Nylon Ball Plug Roll Pin Blade Roll Pin Air Motor Cylinder Roll Pin 10 11 12 13 14 15 16 17 Rear Air Motor Plate Rear Air Motor Bearing O Ring Rear Plate Spacer Front Air Motor Plate Rotor Handle O ring Handle ...

Page 12: ... 1 Lightly lubricate all O rings and install on Shut off Valve Bushing 2 Install the Shut off Valve Bushing into the Handle Make sure to line up the hole in the side of the Shut off Valve Bushing with the hole on the side of the Handle 3 Install the Valve Plug snugly into place making sure not to over tighten the Valve Plug or you could damage the O ring and the tool will not shut off Note The Val...

Page 13: ...ve Part Number Description Part Number Description 1 2 3 4 5 6 7 8 Valve Plug Handle O Ring Shut off Valve Spring Supporter Ring O Ring O Ring Shut off Valve Bushing 9 10 11 12 13 14 15 O Ring Supporter Ring Cushion Spacer Operating Rod Shut off Valve Ball Shut off Valve Valve Cover ...

Page 14: ...ulic Press P T R F Model cc s cc s NM Ft Lbs Tons Ft Lbs Nm UAT 30D SD 5 0 0 19 01 85 5 63 4 1 20 27 UAT 40 S D UAT 50 S D 5 6 0 26 01 85 5 63 4 1 20 27 UAT 60 S D 6 2 0 35 01 85 5 63 4 1 20 27 UAT 70 S 8 8 0 60 05 110 5 81 4 2 40 54 UAT 80 12 0 0 80 05 135 5 100 4 2 40 54 UAT 90 14 0 0 90 05 150 5 110 4 3 60 81 UAT 100 21 5 1 40 0 1 185 10 137 7 3 60 81 UAT 130 24 0 1 40 0 1 185 10 137 7 3 60 81 ...

Page 15: ...ry No Lubrication Lubricate the Air Motor Loss of Power in the Air Motor Reset the Air Motor Spring between the Pulse Unit and the Air Motor Weak or Missing Replace Spring with new one or with a stronger one Low Oil in the Pulse Unit Add 10cc of oil and or re tank the Pulse Unit Low RPM s Exhaust Filter Dirty Replace the Filter in the Silencer Air Motor Dry No Lubrication Lubricate the Air Motor L...

Page 16: ... Korea Phone 0082 2 2054 8930 Cell 0082 10 9804 8905 WWW AIMCO GLOBAL COM AIMCO CORPORATION DE MEXICO SA DE CV Ave Cristobal Colon 14529 Chihuahua Chihuahua 31125 Mexico Phone 01 614 380 1010 Fax 01 614 380 1019 AIMCO SOUTH AMERICA Calle Congreve No 800 Escobar El Aromo L207 Provincia de Buenos Aires Argentina CP 1625 Phone 54 9 11 3341 0543 AIMCO EUROPE Dibao Plaza Avenida Río Gallo 431 19174 Gal...

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