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2855 Metropolitan Place, Pomona, CA 91767 USA   

   Tel: 909-392-6900, Fax: 909-392-3665, www.aii1.com, e-mail: [email protected]     Rev 10/15 

ISO 9001:2008 Certified

 

INTERTEK Certificate No. 485 

  

GPR-1500 AIS  

  

PPM Oxygen Analyzer 

              

Full Featured PPM Oxygen Analyzer with  

Optional Modbus RTU Communication and  

Modular Natural Gas Sample Systems 

Technical Specifications * 

Accuracy: 

< 2% of FS range under constant conditions 

Analysis: 

0-10, 0-100, 0-1000 PPM, 0-1%, 0-25% (CAL) FS  
Auto-ranging or manual lock on a single range 

Application: 

Oxygen analysis in inert, hydrocarbon, helium, hydro-
gen, mixed and acid (CO

2

) gas streams 

Approvals: 

Certified for use in hazardous areas - see lower right 

UL:  United States:  UL 1203, UL 913, UL 508 
       Canada:  CAN/CSA C22.2  No. 30-M1986,  
                     CAN/CSA C22.2  No. 157-92, 
                     CAN/CSA C22.2  No. 14-10   
ATEX:  Directive 94/9/EC            

Area Classification:  Certified for use in hazardous areas - see lower right 
Alarms: 

Two user configurable alarms: magnetic coil relays 
rated 3A at 100 VAC, programmable alarm delays, 
alarm bypass for calibration and system fail alarm 

Calibration: 

Max interval

3 months. Use certified span gas with 

O2 content (balance N2) approximating 80% of full 

scale for fast 20-30 minute recovery to online use. 
Alternatively, air calibrate with clean source of com-

pressed or ambient (20.9% O2) air on 0-25% range 
and allow 60 minutes on zero gas to recover to 10 

ppm. For optimum accuracy, calibrate one range high-
er than the range of interest.  

Compensation: 

Barometric pressure and temperature (ATEX) 
Temperature (UL) 

Connections: 

1/8" compression tube fittings 

Controls: 

Water resistant keypad; menu driven range selection, 
calibration and system functions 

Display: 

Graphical LCD 2.75” x 1.375”; resolution 0.01 PPM; 

displays real time ambient temperature and pressure 

Enclosure: 

NEMA Type 3R for rain in outdoor applications (UL) 
NEMA 4X (ATEX) 

Flow: 

Not flow sensitive; recommended flow rate 1-2 SCFH 

Linearity: 

±2% of full scale 

Pressure: 

Inlet - regulate to 5-30 psig to deliver 1-2 SCFH flow; 
vent - atmospheric 

Power: 

12-28 VDC  (cUL and ATEX Certified) 
110-220 VAC  (ATEX Certified) 

Response Time: 

90% of final reading in 10 seconds 

Sample System: 

Sample flow meter; options available, see other side 

Sensitivity: 

< 0.5% of FS range 

Sensor Model: 

XLT-12-333 for gases containing > 0.5% CO2 

Sensor Life: 

24 months in < 1000 PPM O2 at 25ºC and 1 atm 

Signal Output: 

4-20mA non-isolated or 1-5V; optional Modbus RTU 
communication 

Operating Range:  5

º

 to 45

º

C (GPR sensor); -10ºC to 45ºC (XLT sensor) 

Warranty: 

12 months analyzer; 12 months sensor 

Wetted Parts: 

Stainless steel  

Optional Equipment 

Sample conditioning systems (see back page) - Contact factory  

GPR-12-333  sensor for non-acid (CO2) gas streams  

* Specifications subject to change without notice

 

               

Exia

 

UL Certified

 

     File E343386 

 

Class I, Division 1, Groups C and D 

T4 

T

amb

 -20

C to +50

C  

0080 

  

 

 

ATEX Certified 

-

 Directive 94/9/EC

 

Examination Cert: INERIS 08ATEX0036 

II 2 G    
Ex d ib IIB T4 Gb    
T

amb

 -20

C to +50

C  

cUL & ATEX Certified for Hazardous Areas

 

Summary of Contents for GPR-1500 AIS

Page 1: ...uracy calibrate one range high er than the range of interest Compensation Barometric pressure and temperature ATEX Temperature UL Connections 1 8 compression tube fittings Controls Water resistant key...

Page 2: ...ents Inc GPR 1500AIS PPMOXYGENANALYZER Shown with optional Sampling System Owner s Manual Revised August 2013 2855 Metropolitan Place Pomona California 91767 USA Tel 909 392 6900 Fax 909 392 3665 e ma...

Page 3: ...n Proofing Electrical Connections Appendix A Correlating readings LCD display to 4 20mA signal output Appendix B H2S Scrubber Sample System Media MSDS Appendix F Maintenance H2S Scrubber Coalescing Fi...

Page 4: ...alyzer for superior performance and minimal cost of ownership This analyzer was tested thoroughly by the manufacturer prior to shipment for best performance However modern electronic devices do requir...

Page 5: ...urces of immediate Danger such as the presence of hazardous voltages Read Instructions Before operating the transmitter read the instructions Retain Instructions The safety precautions and operating i...

Page 6: ...Advanced Instruments Inc 2 Quality Control Certification 5...

Page 7: ...nada UL 913 7 th Edition CSA C22 2 No 157 92 It must be installed in accordance with EN 60079 14 For USA NEC and Canada CEC Standards WARNING Potential Explosion Hazard See Warning in Section 4 Featur...

Page 8: ...an 100 psig a sample pressure of 5 30 psig is recommended for ease of control of sample flow The analyzer equipped with a sample system has designated SAMPLE and VENT ports Connect SAMPLE gas to SAMPL...

Page 9: ...reduction of sensor signal output and the appearance of a sensor failure Consult the factory for recommendations concerning the proper selection and installation of optional components Moisture and or...

Page 10: ...Advanced Instruments Inc 4 Features Specifications 9...

Page 11: ...streams containing more than 21 oxygen ambient air and are only intended for use with or in gases or gas mixtures classified as Class I Div 1 Groups C and D hazardous location gases or in non hazardou...

Page 12: ...proof enclosure The two sets of electronics are interconnected using an explosion proof Y fitting explosion proof packing fiber and sealing cement see Appendix A Once connected the intrinsic safety ba...

Page 13: ...o ten years with faster response times and greater stability Another significant development involves expanding the operating temperature range for percentage range sensors from 30 C to 50 C Contact f...

Page 14: ...of the calibration gas must be the same Temperature The rate at which oxygen molecules diffuse into the sensor is controlled by a Teflon membrane otherwise known as an oxygen diffusion limiting barrie...

Page 15: ...during a span adjustment close to the top end of the range e g at 100 is reduced proportionately for measurements of oxygen concentrations near the bottom end of the range Graph B represents a constan...

Page 16: ...s enclosure Failure to reinstall either of the gaskets will void the NEMA 4 UL Type 3R rating and the immunity to RFI EMI The transmitters design provides immunity from RFI EMI by maintaining a good c...

Page 17: ...spective SPAN and ZERO ports of the analyzer 6 Set the SAMPLE SPAN and the ZERO gas pressure between 5 30 psig 7 Select sample gas and allow it to flow through the transmitters and set the flow rate t...

Page 18: ...configuration of the GPR 1500 AIS conforms to the ATEX directives for equipments for use in hazardous area The analyzer meets the following area classification Ex Explosion proof enclosure for power...

Page 19: ...Advanced Instruments Inc 18...

Page 20: ...rating of the relays Excessive power through the relays can severely damage the analyzer and or cause a safety hazard Power Source 12 28 VDC Power IN Alarm Relays 4 20 mA Signal MODBUS Digital Communi...

Page 21: ...s Avoid electrostatic discharge Clean all surfaces with a damp cloth only Procedure 1 Remove the two 2 clamps securing the right side corners and open the door of the fiber glass enclosure 2 Loosen th...

Page 22: ...uring range 2 A pressure regulator to set the span gas pressure between 5 and 30 psig 3 A flow meter to set the flow between 1 5 SCFH 4 Suitable tube fittings and a 4 6 ft length of 1 8 dia metal tubi...

Page 23: ...he analyzer turns itself into the sampling mode And displays oxygen contents the sensor is exposed to the analysis range the ambient temperature and pressure and the software rev level 20 9 AUTO SAMPL...

Page 24: ...lect MANUAL RANGE and advance the cursor to the desired RANGE and press ENTER The following display appears The display returns to the sampling mode MAIN MENU SELECT RANGE CALIBRATION VIEW HISTORY SYS...

Page 25: ...g a standardized certified oxygen or by using ambient air 20 9 ZeroCalibration Ideally with no oxygen the sensor should have zero signal but in reality the analyzer may display oxygen reading with a s...

Page 26: ...ibrate or MENU key to abort If the offset is less than 10 of the lowest range by pressing ENTER will pass the calibration and the analyzer will return to the Sample mode On the other hand if the offse...

Page 27: ...the ARROW keys to highlight DEFAULT ZERO Press the ENTER key to select the highlighted menu option The following display appears and after 3 seconds the system returns to the SAMPLING mode FACTORY DEF...

Page 28: ...nalyzer reading to stabilized before accepting calibration After successful calibration the analyzer will display a message Passed Calibration and return to the Sample mode NOTE The analyzer is allowe...

Page 29: ...analyzer reading to stabilized before accepting calibration After successful calibration the analyzer will display a message Passed Calibration and return to the Sample mode NOTE The analyzer is allow...

Page 30: ...eck OutputSimulate This feature allows the user to simulate the electronics and the signal output A know current is added to the analyzer electronics internally to generate equivalent analog signal ou...

Page 31: ...with full scale display This feature allows the user to adjust the electronics so that the full scale display matches with full scale analog signal output To calibrate full scale signal output Access...

Page 32: ...mple is adequately vented for optimum response and recovery and safety Allow the oxygen reading to stabilize for approximately 2 minutes at each sample point View History This feature allows the user...

Page 33: ...1A 230V CAUTION When using these relays do not exceed the recommended rating Modbus Communication SLAVE ID Sets the network ID address of the analyzer A valid ID is between 1 and 247 Each device on t...

Page 34: ...parts inside the transmitter for the operator to service Only trained personnel with the authorization of their supervisor should conduct maintenance 7 Spare Parts Recommended spare parts for the GPR...

Page 35: ...nnection s 3 Abnormality in zero gas Allow O2 reading to stabilize before making the span calibration adjustment Continue purge with zero gas Leak test the entire sample system above Qualify zero gas...

Page 36: ...factory for warranty determination Wipe with lint free towel or flow dry sample or zero gas for 2 3 hours to flush out condensation Consult factory for recommendation Replace sensor and install scrubb...

Page 37: ...rranties This warranty is limited to the first customer who submits a claim for a given serial number and or the above warranty period Under no circumstances will the warranty extend to more than one...

Page 38: ...Acetic Acid CH3CO2H Acid Lead Pb Metal General Requirements Use Potassium Hydroxide or Acetic Acid electrolyte Lead anode Handling Rubber or latex gloves safety glasses Storage Indefinitely Physical...

Page 39: ...SHA PEL 10 TWA Lead OSHA PEL 05 mg cubic meter Ingestion Electrolyte could be harmful or fatal if swallowed KOH Oral LD50 RAT 2433 mg kg or Acetic Acid Oral LD50 RAT 6620 mg kg Eye Electrolyte is corr...

Page 40: ...id getting in eyes or breathing dust Use barrier cream gloves and long sleeve shirts if dust or fiber is irritating Prolonged contact may cause lung eye or skin irritation Directions for use Explosion...

Page 41: ...value will be 100 4 Convert the actual reading of the LCD display to the theoretical 4 20mA as follows a Divide the actual or percent LCD reading by the value of the span gas available b Multiply 16m...

Page 42: ...initial adjustment value 000 0 OUTPUT ZERO OFFSET PRESS UP OR DOWN TO CHANGE VALUE ENTER TO SAVE MENU TO RETURN 7 Press the ENTER key to advance the underline cursor right or press the MENU key to ad...

Page 43: ...at the PLC it may be necessary to fine tune the initial adjustment by repeating Any additional percent error must be added or subtracted from the initial adjustment value 064 0 OUTPUT SPAN OFFSET PRE...

Page 44: ...Advanced Instruments Inc 43...

Page 45: ...Advanced Instruments Inc Appendix G 44...

Page 46: ...r is free hold the scrubber with one hand and using the 1 open end or adjustable wrench with the other hand turn the 1 nut counter clockwise and remove the 1 nut from the scrubber There is no need to...

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