Aichi SR12CSM Operation Manual With Maintenance Information Download Page 71

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1. Static Test (EN280; 6.1.4.2.1)

M17BU120

Fig. 13‒1

Platform-load [kg]

300 (250 + 20%)

Slope [°

]

5.0 + 0.5 = 5.5

Boom Length

Fully extended

Boom Angle [°

]

Weather Conditions

Outdoor; no wind

Additional Weight [kg]

102
(as manual force and wind
force; place on platform)

Result: test passed

Test Report

Summary of Contents for SR12CSM

Page 1: ...SR12CSM Operation Manual with Maintenance Information NOTICE Read this manual before operating equipment Original Instructions...

Page 2: ...any form in an electronic retrieval system or otherwise without the written permission from AICHI except for personal use or other cases permitted by copyright laws Model Covered SR12C1SM Commercial N...

Page 3: ...acement of parts that are worn out or have reached the end of their service lives Refer to the separate service manual and follow the replacement standards of that manual Contact AICHI or an AICHI dea...

Page 4: ...ssist in the machine operation Symbols Used in Illustrations Throughout this manual you will also see the symbol of a circle with a backslash through it This means DO NOT DO NOT DO THIS or DO NOT LET...

Page 5: ...ing the machine Take special care with noise and direction of lights at night or early in the morning Considerations for inspections and replacement Oil or grease soaked rags or other materials used f...

Page 6: ...2 1 Hydraulic Oil Specifications 32 2 3 Check the Battery Fluid Level 32 2 4 Check the Engine Oil Level 33 2 4 1 Engine Oil Viscosity 33 2 5 Check the Cooling System 34 3 Periodic Maintenance 35 3 1 M...

Page 7: ...52 Transporting 53 1 Preparations for Transporting 53 2 Loading the Machine 54 3 Tie Down 55 4 Unloading the Machine 55 5 Hoisting the Machine 56 6 Hoisting with Boom Raised 57 Storage 58 Specificatio...

Page 8: ...vi...

Page 9: ...from the machine if it contacts energized power lines Until energized power lines are shut down any persons in the platform must not operate the machine and any persons on the ground must not touch th...

Page 10: ...orm on inland waters 6 10 8 13 8 Large branches in motion whistling heard in telegraph wires umbrellas used with difficulty 7 13 9 17 1 Whole trees in motion inconvenience felt when walking against wi...

Page 11: ...More than max allowable tilt angle M085E501 Fig 1 9 If traveling on a slope more than maximum allowable tilt angle is unavoidable make sure to fully retract the boom and lower the boom under the hori...

Page 12: ...out fail Do not operate the machine with gate open WARNING When getting on off the platform be especially careful and lower the platform to the lowest position When getting on off stop all movement of...

Page 13: ...movement and make sure that no person or obstacle is around the turntable 600 mm M179F1 1 Fig 1 19 WARNING Before traveling check the arrow decals affixed on the chassis to ensure proper traveling di...

Page 14: ...m lowered If the pre operation checks reveal any abnormalities put an Out of Order sign on the machine and stop using the machine Report the problem to your supervisor CAUTION Perform all maintenance...

Page 15: ...ts away from hot components such as the muffler and exhaust pipe during operation and shortly after shutdown These components are extremely hot while the engine is operating and could seriously burn y...

Page 16: ...of alcohol or drugs Never operate the machine when you are feeling ill 10 Traveling Precautions Surfaces on which you must avoid traveling or working DANGER Never travel or work on the following surfa...

Page 17: ...slope g Set the travel speed select switch to LOW and travel at low speed h Slopes that are wet slopes with sand or gravel and slopes with grass or fallen leaves may cause the machine to slip even on...

Page 18: ...y attention to buildings and structures located above and below the platform M085K902 Fig 1 28 M085KA02 Fig 1 29 e Never travel with the boom raised This may cause the machine to tip over when traveli...

Page 19: ...on near soft or uneven surfaces Do not elevate platform unless machine is on firm level surface Do not lift Maximum Wind Speed Maximum Manual Force Platform Load Capacity Loads personnel and tools Ma...

Page 20: ...Working Light Head Light Pre start Check Horn Generator Engine Start Emergency Pump ON and OFF Enable Switch Boom Rotation Boom Telescope Boom Elevation Platform Rotation Horizontal Vertical Movement...

Page 21: ...Top View 1 1 1 3 4 3 1 8 7 6 5 21 20 2 19 18 17 16 15 14 13 9 10 11 8 12 2 A B C L D G G H M179712 1 No No 1 491 0000654 6 491 0000673 2 491 0000693 7 494 0000574 3 491 0000557 8 494 0000575 4 491 00...

Page 22: ...21 20 2 19 18 17 16 15 14 13 9 10 11 8 12 2 A B C L D G G H M179712 1 No No 11 491 0000159 16 494 0000253 17 5Y6 07277 00 18 5Y6 04166 00 12 182 01002 19 5Y6 04167 00 13 Caution Stripe 494 0000549 20...

Page 23: ...Cover Backside 10 8 E M 11 12 A M179722 1 No No 1 Caution Stripe 494 0000549 8 494 0000575 2 491 0000670 3 491 0000650 9 491 0000701 4 182 01002 10 491 0000669 5 494 0000253 11 5Y6 04167 00 6 5Y6 072...

Page 24: ...w E Engine Compartment D Hydraulic Oil Tank F Radiator Mount K M179732 1 No No 1 491 0000650 8 Serial Number Plate 493 0000065 2 S49431 03 9 491 0000649 3 494 0000578 10 491 0000669 4 491 0000682 11 3...

Page 25: ...Backside 3 4 5 H Lower Controls J Fuse Holder K G G J 9 10 11 6 7 8 6 L Platform M Control Valve M179742 2 No No 1 494 0000878 7 5Y6 03843 00 2 5Y6 07913 00 3 491 0000669 8 494 0000557 4 5Y6 07898 00...

Page 26: ...18 Upper Controls 1 2 3 4 5 6 7 8 N Upper Controls M179762 1 No No 1 5Y6 03860 00 6 491 0000159 2 5Y6 03858 00 7 5Y6 03847 00 3 5Y6 03856 00 8 491 0000669 4 5Y6 03857 00 5 5Y6 04194 00...

Page 27: ...Travel Speed Limit System This system automatically limits the travel speed according to various boom statuses For the specific function of this system see the Section 2 Travel speed limit system 11 T...

Page 28: ...ing the foot switch enable switch The system also cancels the functions if the foot switch enable switch is not operated for more than 20 seconds after operating any of the boom platform and traveling...

Page 29: ...ntrols 13 Elevation Cylinder 14 Rotary Actuator 15 Upper Controls 16 Lanyard Anchorage Points 17 Entry Gate 18 Manual Holder 19 Platform Leveling Cylinder Upper 20 3rd Boom Section 21 2nd Boom Section...

Page 30: ...the engine will start Hold this switch down to operate the machine with emergency pump Refer to chapter 9 for details 12 Emergency Stop Button Push in this button to OFF and all functions will stop Pu...

Page 31: ...ter temperature 27 Power Indicator Light This light will go on when the key switch on the lower controls turns to UPPER CONTROLS NOTICE If this light is flashing operations of the machine are disabled...

Page 32: ...counterclockwise Operate this switch down and the boom will rotate clockwise 7 Platform level adjust switch Operate this switch up and the platform level will tilt up Operate this switch down and the...

Page 33: ...r starting the engine this light will go off If this light goes on while the engine is in motion check the charging system e g alternator and fan belt 19 Water Temperature Light When the engine coolin...

Page 34: ...bris Overhead obstructions Wind and weather conditions Dark workplace night work Hazardous locations and atmospheres Presence of unauthorized persons Other possible unsafe conditions Remove the hazard...

Page 35: ...correct handling Immediately remove the stain or change the decals NOTICE Make a copy of the daily inspection check sheet at the end of this manual Make a check in the appropriate box on the sheet whi...

Page 36: ...the lower controls then with the upper controls In steps up to this section operate the boom using the lower controls Turn the key switch to LOWER CONTROLS and make sure that the alarm buzzer sounds f...

Page 37: ...e and lock the doors of the covers before operating Doors opening suddenly through the movements of the machine is hazardous Turn the key switch to UPPER CONTROLS Wear the safety harness and get on th...

Page 38: ...load 1 operator Boom elevation horizontal Boom telescope fully retracted Make sure the tilt light goes on and alarm buzzer sounds when the machine tilts more than 5 e g by traveling up onto a slope m...

Page 39: ...aintenance NOTICE Only daily maintenance items that specified in this manual shall be performed by the operator 2 1 Refuel the Machine WARNING Never refuel with the engine running Keep open flames or...

Page 40: ...lic oil level can damage hydraulic parts Daily checks from the oil level gauge Fig 7 2 can confirm the change of the hydraulic oil level that might show the hydraulic system problems Level gauge Hydra...

Page 41: ...the key switch when checking the engine oil level Someone may accidentally start the engine without realizing it while checking the engine oil level Such accidents could result in a serious injury Ma...

Page 42: ...E Do not remove the radiator cap Make sure the machine is level Turn the key switch to OFF to shut down the engine and remove the key Check the level of engine coolant in the reserve tank Fig 7 6 1 Th...

Page 43: ...t and serious injury Do not enter under the platform boom tracks and chassis while adjusting the tracks Failure to avoid these hazards could result in crush accidents and serious injury 3 2 1 Adjustme...

Page 44: ...ig 7 10 A A A A Track Roller Chassis Frame 160 170 mm Track Link Track Shoe M179B92 1 Fig 7 11 To loosen the tension of the track WARNING Never loosen the nut more than one turn as it may pop out resu...

Page 45: ...be treated only as a general guideline 3 3 1 Periodic Maintenance Chart Table 7 4 Periodic Maintenance Chart Check Replace System Check Item Daily Periodic Maintenance Interval Every 50 hours Every 25...

Page 46: ...rting from Ground Do the following to start the engine from the lower controls Make sure the water separator fuel cock is in the ON position Water separator ON Fuel cock M179C12 1 Fig 8 1 Operation Ma...

Page 47: ...light M179C32 1 Fig 8 6 NOTICE Immediately release your hand from the engine start switch once the engine has started Do not hold the engine start switch up for 15 seconds or more Failure to release y...

Page 48: ...lower controls Wear the safety harness and get on the platform and close gate After getting on the platform immediately hook the safety harness to the lanyard anchorage point M179C92 1 Fig 8 11 Opera...

Page 49: ...p button has been pressed this may be a natural descent In that case start the engine or use the emergency pump to stow the boom and then stop using the machine immediately Stop using the machine and...

Page 50: ...s near the upper controls They may catch the controls and cause incorrect operation When you stop the boom operation and wish to concentrate on another works push in the emergency stop button to OFF t...

Page 51: ...y the operator will be thrown from the platform or the machine will tip over When traveling make sure there is enough distance between the traveling surface and bottom of the platform or the tip of th...

Page 52: ...e the arrow on the chassis to determine which way is forward and which way is backward Forward Green Forward Green Backward Red Backward Red M14YH220 Fig 8 20 3 2 3 Pivot Turn Depress the foot switch...

Page 53: ...lock pin Unlocked M179B12 1 Fig 8 25 The turntable and boom may not rotate smoothly when the machine is tilted or on uneven ground If equipped with optional boom motion alarm the alarm buzzer will be...

Page 54: ...1 Fig 8 32 3 6 Touch Switch When the touch switch bar located in the front of the upper controls is touched the engine stops and all of the functions are disabled Horn also cannot be used WARNING If...

Page 55: ...NOTICE If you are using the emergency pump emergency stopping or starting the engine from the lower controls you can operate the machine without turning the enable switch Release the enable switch wh...

Page 56: ...System 5 1 Platform Level Adjustment If the pre operation check reveals that the platform is tilted front back tilt of about 3 or more adjust it as follows WARNING Do not allow any person or object on...

Page 57: ...ot stay level after adjustment air may have entered the platform leveling system In this case bleed air from the platform leveling system in the following way Put the machine on firm level surface Mov...

Page 58: ...ydraulic generator switch to ON position The hydraulic generator light will go on when the hydraulic generator switch is turned on Hydraulic Generator Light Hydraulic Generator Switch M179E32 1 Fig 8...

Page 59: ...n the machine is uncontrollable due to malfunction Emergency stop button M179C52 1 Fig 9 1 Upper Controls Emergency stop button M179C62 1 Fig 9 2 Lower Controls 2 Emergency Lowering If the engine or m...

Page 60: ...p will turn on when both the emergency pump switch and the operation switch are turned on 2 2 Lower Controls from Ground ON Key switch Emergency stop button Emergency pump switch M179E52 1 Fig 9 5 NOT...

Page 61: ...eir manufacturer s instructions It is the carrier s responsibility to perform proper loading unloading tie down lift hoist and transportation 1 Preparations for Transporting When transporting the mach...

Page 62: ...s Failure to avoid these fall hazards could result in death or serious injury Park the transport vehicle on level firm surface Chock the wheels of the transport vehicle Fig 10 2 A C A B B 3Q212900 Fig...

Page 63: ...avoid these fall hazards could result in death or serious injury Park the transport vehicle on level firm surface Chock the wheels of the transport vehicle Fig 10 5 A C A B B 3Q212900 Fig 10 5 Attach...

Page 64: ...ing falling or other hazards leading to death or serious injury CAUTION When the machine is excessively tilted battery fluid may leak out Retract and lower the boom fully Prepare sling chains or wire...

Page 65: ...east 10 below the maximum raise angle of 70 If sling chains or wire ropes contact the boom place pads on the boom to protect it A 60 This figure shows the center of gravity at the boom angle of 60 deg...

Page 66: ...t of doors park it in a flat area M0859501 Fig 11 3 6 Periodically operate the boom so as to maintain the oil film on its lubricated parts NOTICE Wipe off the rust prevention oil applied on the cylind...

Page 67: ...Width Z Overall Height R Turntable Tail Swing Radius S Turntable Tail Swing G Ground Clearance Chassis Center B Width of Tumbler Center T Track Width L Platform Inner Length Pipe Center W Platform Inn...

Page 68: ...G 340 mm Weight 3 Gross Weight 7 550 kg Max Track Loading Force 6 125 kg Max Track Ground Contact Pressure 65 kPa Power source Engine YANMER 3TNV88 Auxiliary Power Unit 12V DC Fuel Type Diesel Fuel Ul...

Page 69: ...ld be attached to the specified point 5 Platform rated load may differ depending on option configurations 4 Supplementary Information The following information is provided as supplementary information...

Page 70: ...62...

Page 71: ...120 Fig 13 1 Platform load kg 300 250 20 Slope 5 0 0 5 5 5 Boom Length Fully extended Boom Angle 0 Weather Conditions Outdoor no wind Additional Weight kg 102 as manual force and wind force place on p...

Page 72: ...n outr approach 45 boomrot 45 boomang 70 6 250 kg dir rv max outr boomang 9 Fig 13 2 1 Both crawler tracks into or over the depression 2 One crawler track into or over the depression 3 Both crawler tr...

Page 73: ...65 Declaration of Conformity...

Page 74: ...nds Identification number Notified Body 0608 Certificate Number 110201 500 001 3013 The above products have been evaluated for conformity with provisions of following European Directives Directive 200...

Page 75: ...Net Installed Power 18 9 kW Conformity Assessment Procedure 2000 14 EC Annex V The above products have been evaluated for conformity with provisions of following European Directives Directive 2000 14...

Page 76: ...68...

Page 77: ...erforming the pre operation checks Inspect each item in accordance with the pre operation check procedure described in this manual Make a check in the appropriate box on the daily inspection check she...

Page 78: ...ivel joint Cracks Deformations Abnormal noise Oil leakage Cylinder Elevation Telescope cylinder Damage Oil leakage Natural descent Boom Boom Pivot pins Cable guide Cracks Deformations Damage Abnormal...

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