AGP AC023 Safety Instructions Download Page 24 | Manualshive

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WIRING (BRUSHLESS MOTOR MODELS)

W V U

AC

MOT

OR

PRESSURE

TRANSDUCER

CONTROL

BOX

ELECTRONICS UNIT

EAR

TH

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Summary of Contents for AC023

Page 1: ...1 1800W Brushless Motor Model 1500W Brushless Motor Model 1300W DC Motor Air Assisted Model Original Safety Instructions Version 20150909 ...

Page 2: ... LxWxH 670mmx580mmx810mm Net Weight 61 kg 134 2 Lbs 59 kg 129 8 Lbs Material Applications Wood interior Lacquer Varnish Stain Sealer Enamel Ceiling High build Wood exterior Exterior Stain Vinyl Acrylic Latex Masonry Alkyd Vinyl Latex Elastomeric Block filler Hand textures Paint for skim coat Structural steel Heavy coating Drain tube Inlet Strainer Filter cap Pack ing nut Pump throat Priming valve ...

Page 3: ...bar 35psi Control Digital Net Weight 56kg 123 2 Lbs including Hopper ass y not including hose Built in Toolbox Electronic fluid pressure control with LCD screen 6 2 Liter Hopper Filter cap On board air compressor Spray gun not incl Priming Valve Air Pressure Regulator Knob Air Pressure Guage Bonded Air Fluid Hose Fluid Pressure Control Knob Function Selector Switch 3 positions AA AIR ASSISTED for ...

Page 4: ...here is an increased risk of electric shock if your body is earthed or grounded 3 Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock 4 Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep the cord away from heat oil sharp edges or moving parts Replace damaged cords immediately Damaged o...

Page 5: ...ondition that may affect the power tool s operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools 6 Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control 7 Use the power tool accessories and tool bits etc in accordance with these instructions and...

Page 6: ...oved in such a way that an operator can check from any of the points to which he has access that the plug remains removed WARNING HIGH PRESSURE Never leave pressurized system unattended Always follow the Pressure Relief Procedure Take precautions to avoid high pressure component rupture DANGER INJECTION INJURY Skin injection by high pressure paint is not a simple cut It must be treated surgically ...

Page 7: ...g or removing the spray tip or servicing any system equipment Be sure the equipment safety devices are operating properly before each use Tighten all of the fluid connections before each use NEVER alter equipment in any manner NEVER smoke while in spraying area NEVER spray highly flammable materials NEVER use around children NEVER allow another person to use sprayer unless he is thoroughly instruc...

Page 8: ...th a spring guard The spring guard helps protect the hose from kinks or other damage which could result in hose rupture and cause an injection injury Do not allow kinking or crushing of hoses or allow it to vibrate against rough sharp or hot surfaces Use only conductive fluid hoses for airless applications Be sure the gun is grounded through the hose connections Use only high pressure airless hose...

Page 9: ...well ventilated area Ventilation must be sufficient enough to prevent the accumulation of vapors 2 To eliminate electrostatic discharge ground the spray unit paint bucket spraying object See GROUNDING Use only high pressure airless hoses approved for 3000 psi which is conductive 3 Remove the spray tip before flushing Hold the metal part of the gun firmly to the side of a metal pail use the lowest ...

Page 10: ...n using an extension cord be sure to use one heavy enough to carry the current your product will draw an undersized cord will cause a drop in line voltage resulting in loss of power and overheating a 12 gauge cord is recommended If an extension cord is to be used outdoors it must be marked with the suffix W A after the cord type designation For example a designation of SJTW A would indicate that t...

Page 11: ... based or lacquer to water based materials The third bucket will be the waste bucket FLUSHING When to flush the pump 1 When the pump is filled with storage fluid as when you are operating your new airless sprayer for the first time or taking out of storage Flush with mineral spirits If you plan to use water based material see part 2 below 2 When changing between oil based and water based materials...

Page 12: ...e gun firmly to the side of a metal pail All solvent pails must be conductive metal material and properly grounded Do not place on a non conductive insulating surface unless a ground wire is added to a true earth such as a metal water pipe 9 Close the priming valve 10 Allow the pump to run and watch the fluid discharging from the gun Allow the fluid to discharge until completely clean flushing flu...

Page 13: ... If it is not installed ensure the seal is snapped in place on the seat and insert the seat into the tip guard Make sure that it is aligned to the circular opening in the tip guard 3 3 Thread the tip guard onto the gun finger tight only 4 Insert the tip into the tip guard and ensure that it is fully home Rotate the tip all the way to the forward position the arrow on the tip handle will point forw...

Page 14: ...etting will also make the pump run on and off in an irregular way NOTE Use proper pressure settings Do not rely on the readout to set the pressure The only way to set the pressure is to test spray on scrap materials and observe the spray pattern AIR ASSISTED AIRLESS MODELS ONLY The Air Assisted Airless machine has two different spraying modes The Airless mode is used for general spraying with medi...

Page 15: ...LOGGED FLAT TIP If you are using a flat tip and the spray tip becomes clogged relieve pressure from hose by following the PRESSURE RELIEF PROCEDURE Secure gun with the safety latch take off guard take out the tip soak in appropriate solvent clean with a soft brush Do not use a needle or sharp pointed ALL MODELS While spraying consistently hold the gun perpendicular about 25 30cm 10 12 inches away ...

Page 16: ...housandths of an inch So for example a 517 tip would have a 10 inch fan width 5 inch radius and a 0 017 inch orifice size SPRAY TIP REPLACEMENT During use especially with latex paint grit and impurities in the paint under high pressure will cause the orifice to grow larger from wear and for the fan pattern width to degrade It is easy to determine the state of wear of the tip by observing the fan p...

Page 17: ...t off the machine and back off the pressure control knob to minimum Close the priming valve 6 To reclaim the material in the line with the tip and guard removed point the gun into the material bucket and hold the trigger open 7 Place the waste bucket right next to the pattern shaped like a narrow long rounded corner rectangle As it wears it will turn into an oval shape When it is completely worn o...

Page 18: ... of the flushing fluid If you are using a hopper continue flushing until the hopper is empty 16 Clean the inlet strainer or hopper strainer Remove and clean it with a soft brush in the appropriate solvent and replace 17 Clean the pump filter Using the supplied wrench remove the pump filter and clean it with a soft brush in the appropriate solvent Then replace and tighten 18 Clean the gun tip and g...

Page 19: ... the piston rod and packings 2 Inspect the packing nut daily If either of the following conditions exists the packing nut should be tightened a Seepage of material past the packing is found b While the system is pressurized during the intervals when the motor is not running the piston doesn t hold its position Rather it tends to slip upward To tighten the packing nut First loosen the hand knob 90 ...

Page 20: ...remove the socket set screw 22 to allow removal of the small ball seat 23 and check ball 24 4 Discard all old packings 5 Soak the new leather packings in W30 oil for at least one hour before assembling 6 Replace the packings glands o rings and check balls with the new parts from the rebuild kit Strictly follow the exact order and orientation 7 Replace piston and thread on the packing nut After res...

Page 21: ... This is best entrusted to a qualified repair technician THE CARBON BRUSHES Only motors with carbon brush system The carbon brushes are a normal wearing part and must be replaced when they reach their wear limit When the brushes are worn to a length of 1 4 they should be replaced as a set TO CHANGE THE BRUSHES 1 Unplug the machine 3 Remove the brush cap with a slothead screwdriver 4 Remove the bru...

Page 22: ... board overheated Motor will stop Turn the machine OFF and then ON again to reset Check motor and wiring Also check for overtightened packings E9 Maximum pressure exceeded Motor will stop When pressure signal is normal will automatically return to operation Check pressure transducer Voltage below minimum 110V models under 90V while at rest under 70V while running 220V models under 200V while at re...

Page 23: ...re problems Check Solution Clogged tip or filter Relieve pressure and clean Problem Motor cannot maintain pressure Check Solution Oversized tip Use correct tip for spayer Tip worn to become oversize Relieve pressure and replace tip Problem Low output Check Solution Worn tip Relieve pressure and replace tip Worn packings Replace packings Filter clogged Relieve pressure and Clean filter Priming valv...

Page 24: ...24 WIRING BRUSHLESS MOTOR MODELS W V U AC MOTOR PRESSURE TRANSDUCER CONTROL BOX ELECTRONICS UNIT EARTH ...

Page 25: ...ITE 230V VDE BLUE ELECTRONICS UNIT FUSE POWER SWITCH MOTOR EARTH EARTH ɡ ɠ ɠɡ 2 1 3 5 4 6 VR PRESSURE TRANSDUCER LCD DISPLAY PRESSURE ADJUSTOR RELAY 2 2 WAY SOLENOID VALVE 2 CYLINDERS AIR COMPRESSOR EARTH 1 3 6 4 7 9 B A RED BLACK BLACK BLUE BLACK WHITE WHITE BROWN BLACK BLACK BLUE BLUE BLUE ...

Page 26: ... 61 46 74 75 77 75 79 80 81 78 98 98 99 99 95 96 97 96 95 90 91 75 75 91 90 92 84 85 85 88 87 82 68 64 65 20 66 46 72A 72B 72C 73 83 37 38 108 107 107 108 110 112 114 115 111 113 118 119 120 90 106 106 106 106 105 89 93 94 94 76 20 20 76 76 67 109 25 28 01B 116 117 34 34 34 26 63 35 33 27 100 100 101 101 102 103 104 62 122 09 123 124 125 32 126 01D 05A 05B 17B 19B 48B 53B 86B ...

Page 27: ...57 PARALLEL KEY 5 x 12 2 58 INPUT GEAR M1 5 x 59T 1 59 EXTERNAL CIRCLIP S 25 1 60 GEAR PLATE 1 61 INLET STRAINER 1 62 PRIMINGVALVE 1 63 DRAINTUBE PT1 8 x 0 5M 1 NO Parts Name Q TY 64 ELBOW UNION FITTING 1 65 PRESSURETRANSDUCER 1 66 HIGH PRESSURE HOSE 75CM 5000PSI 3 8 19PF 1 67 FITTING PT 3 8 1 68 FILTER HOUSING 1 69 BRACKET 1 70 SCREW M5 x 35 4 71 N A 72A PUMP FILTER 30 1 72B PUMP FILTER 60 1 72C ...

Page 28: ... 70 61 46 74 75 77 75 79 80 81 78 98 98 99 99 95 96 97 96 95 90 91 75 75 91 90 92 84 85 85 88 87 82 68 64 65 20 66 46 72A 72B 72C 73 83 37 38 108 107 107 108 110 112 114 115 111 113 118 119 120 90 106 106 106 106 105 89 93 94 94 76 20 20 76 76 67 109 25 28 116 117 34 34 34 26 63 35 33 27 100 100 101 101 102 103 104 62 122 09 123 124 125 32 05A 17A 19A 48A 53A 86A 1E 127 ...

Page 29: ...2 2 58 INPUT GEAR M1 5 x 59T 1 59 EXTERNAL CIRCLIP S 25 1 60 GEAR PLATE 1 61 INLET STRAINER 1 62 PRIMINGVALVE 1 63 DRAINTUBE PT1 8 x 0 5M 1 NO Parts Name Q TY 64 ELBOW UNION FITTING 1 65 PRESSURETRANSDUCER 1 66 HIGH PRESSURE HOSE 75CM 5000PSI 3 8 19PF 1 67 FITTING PT 3 8 1 68 FILTER HOUSING 1 69 BRACKET 1 70 SCREW M5 x 35 4 71 N A 72A PUMP FILTER 30 1 72B PUMP FILTER 60 1 72C PUMP FILTER 100 1 73 ...

Page 30: ... 117 68 119 120 60 121 128 129 62 112 133 134 132 131 130 138 136 135 135 137 133 157 156 147 148 147 148 152 153 154 153 154 153 155 179 141 140 139 67 1 67 2 FOR 1300W MOTOR 110V FOR 1300W MOTOR 220V 135 104 101 52 53 59 146 146 63 64 65 66 58 113 122 123 124 125 126 127 149 167 168 169 170 165 166 165 164 176 171 172 165 174 172 177 173 175 174 158 160 161 178 110V 159 2 220V 110V 162 2 220V 16...

Page 31: ...19 138 4 138 3 138 6 138 9 138 12 138 3 138 36 138 39 138 40 138 41 138 45 138 38 138 46 138 42 138 43 138 44 138 13 138 14 138 15 138 47 138 31 138 31 138 2 138 2 138 10 138 11 138 10 138 1 138 1 138 4 138 6 138 5 138 7 138 8 138 4 138 5 138 6 138 7 138 8 138 9 138 4 138 13 138 6 138 33 138 34 138 35 138 26 138 26 138 49 138 52 138 51 138 50 138 37 138 48 138 29 138 29 138 53 138 54 138 55 138 23...

Page 32: ...16 2 56 BRUSH CAP 2 57 N A 58 PRESSURE ADJUSTOR 1 59 SET SCREW M4 x 4 1 60 ADJUSTORWHEEL 1 61 N A 62 FUSE 250V 20A 1 62 FUSE 250V 15A 1 NO Parts Name Q TY 63 NUT M3 2 64 LCD DISPLAY 1 65 WINDOW 1 66 SCREW M3 x 12 2 67 1 ELECTRONICS UNIT 1 67 2 ELECTRONICS UNIT 1 68 SCREW M4 x 12 4 69 89 N A 90 HAND KNOB M5 x 8 2 91 N A 92 N A 93 DUAL PURPOSEWRENCH 1 94 97 N A 98 O RING 1 99 FENCE 2 100 N A 101 FLA...

Page 33: ... M4 x 4 2 142 SCREW M5 x 25 4 143 SCREW M5 x 40 4 144 SCREW M5 x 30 4 145 RELEASE LEVER Ø8 x 132 9 x 60 2 146 FLATWASHER Ø8 x Ø16 x 1 5 2 147 SPRING Ø1 0 x Ø8 5 x Ø10 5 x 9T x 35L 2 NO Parts Name Q TY 148 E CLIP E 7 2 149 CROSSPIECE REAR 1 150 CROSSPIECE FRONT 1 151 FRAME 1 152 END CAP 2 153 FLATWASHER Ø20 1 x Ø52 x 2 4 154 WHEEL 2 155 E CLIP E 19 2 156 SOCKET CAP SCREWM6 x 12 4 157 SOCKET CAP SCR...

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