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AGI Westeel EasyFlow2 100 Series, Assembly & Installation Manual

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AGI Westeel EasyFlow2 100 Series Assembly & Installation Manual Download Page 44

44

BU-0101704 R3

6.9. Assemble the Tube Unload Extension (Optional)

Optional tube unload extensions are available in lengths of 3', 5', 7' and 10'.

1. Pull out the underfloor auger flighting (1) far enough to access the hole in the end of the flighting. Fasten

the flighting connecting shaft onto the underfloor flighting with:

•

8" tube unload: two 7/16" x 2-1/4" bolts (3) and nylon locknuts (4).

•

10" tube unload: two 1/2" x 2-3/4" bolts (3) and nylon locknuts (4).

Important

Make sure that the extension flighting is bolted onto the underfloor flighting so that the flightings
are synchronized (the helical pattern continues across the bolted connection). If the connection is
bolted a half-rotation out of position, it will not result in proper/optimum grain flow performance
during operation.

Figure 33.

Fasten Extension Flighting onto Underfloor Auger Flighting

2. If not done so already, remove the dust seals, six #14 x 1/2" self-tapping screws, and control cover.

3. Mount the extension tube flange onto the underfloor auger flange with eight 7/16" x 1" bolts and nylon

locknuts.

Figure 34.

Mount Extension Tube onto Underfloor Flange

2

1

4

3

6. ASSEMBLY

EASYFLOW2 (100 SERIES) – FARM TUBE BIN UNLOAD SYSTEM

Summary of Contents for Westeel EasyFlow2 100 Series

Page 1: ...ous injury death or property damage Keep manual for future reference Part Number BU 0101704 R3 Revised June 2021 Original Instructions EasyFlow2 100 Series Farm Tube Bin Unload System Assembly Installation Manual This manual applies to 8 Tube Unload Bin Diameters 24 27 30 33 36 39 42 45 48 54 60 10 Tube Unload ...

Page 2: ...ions Section 6 9 Assemble the Tube Unload Extension Optional on page 44 Hanging bearing pre installed on incline transition Section 6 11 Assemble the Incline Powerhead on page 48 Updated Sweep Section 6 14 Install the Sweep End Wheel Flighting and Backboard on page 56 Added the sweep stop Section 6 16 Install the Sweep Stop on page 59 ...

Page 3: ...Installation Planning 22 5 Pre Assembly 23 5 1 Check Shipment 23 5 2 Before You Begin 23 5 3 Required Materials 23 5 4 Required Lifting Equipment 24 5 5 Required Tools 25 6 Assembly 26 6 1 Assembly Safety 26 6 2 Bin Floor Preparation 26 6 3 Install the Underfloor Auger 27 6 3 1 Install by Removing the Bin Sheet 27 6 3 2 Install by Cutting a Bin Sheet in Place 29 6 4 Install the Bin Adapter 33 6 5 ...

Page 4: ...5 Set Backboard Clearance 58 6 16 Install the Sweep Stop 59 6 17 Testing 61 6 18 Adjust the Bin Sweep Extension 62 6 19 Attach the Westeel Brand Logo Decal 62 7 Specifications 64 7 1 Dimensions 65 7 2 Models 71 7 3 Power Requirements 72 8 Bin Unload Limited Warranty 73 ...

Page 5: ...y of this Westeel Farm Tube Bin Unload System Everyone present at the assembly site is required to be familiar with all safety precautions Keep this manual available for frequent reference and review it with new personnel Call your local distributor or dealer if you need assistance or additional information EASYFLOW2 100 SERIES FARM TUBE BIN UNLOAD SYSTEM 1 INTRODUCTION ...

Page 6: ...avoided may result in minor or moderate injury Indicates a potentially hazardous situation that if not avoided may result in property damage 2 2 Follow Safety Instructions Read and understand all safety instructions safety decals and manuals and follow them when operating or maintaining the equipment Owners must give instructions and review the information initially and annually with all personnel...

Page 7: ...ved or modified Keep guards in good working order Shut off and lock out power source before inspecting or servicing machine 2 5 Drives and Lockout Safety Inspect the power source s before using and know how to shut down in an emergency Whenever you service or adjust your equipment make sure you shut down the power source and follow lockout and tagout procedures to prevent inadvertent start up and ...

Page 8: ...l wiring and cords remain in good condition replace if necessary S E R V I C E D I S C O N N E C T ON OFF Lockout The main power disconnect switch should be in the locked position during shutdown or whenever maintenance is performed If reset is required disconnect all power before resetting motor 2 6 Personal Protective Equipment The following Personal Protective Equipment PPE should be worn when ...

Page 9: ...eplacement 1 Decal area must be clean and dry with a temperature above 50 F 10 C 2 Decide on the exact position before you remove the backing paper 3 Align the decal over the specified area and carefully press the small portion with the exposed sticky backing in place 4 Slowly peel back the remaining paper and carefully smooth the remaining portion of the decal in place 5 Small air pockets can be ...

Page 10: ...m rotating auger flighting NEVER touch the auger flighting Use a stick or other tool to remove an obstruction or clean out Shut off and lock out power before entering bin to adjust service or clean ROTATING FLIGHTING HAZARD BU 0100470 2 OPERATING PROCEDURE 1 2 3 Center Hopper Intermediate Hoppers BinSweep BU 0101800 1 5 1 2 3 4 6 9 7 8 1 5 1 2 3 4 6 9 7 8 2 SAFETY EASYFLOW2 100 SERIES FARM TUBE BI...

Page 11: ...ing To operate bin sweep 1 Shut down and lock out all power to the unload system 2 Engage the bin sweep 3 Engage power to operate the system NOTICE BU 0100476 5 Center hopper must be opened first to empty bin Failure to follow could result in structural damage serious injury or death Center hopper must be opened first to empty bin Failure to follow could result in structural damage serious injury ...

Page 12: ...g guards doors or covers Keep in good working order Have replaced if damaged DO NOT operate the auger without all guards doors and covers in place NEVER touch the auger flighting Use a stick or other tool to remove an obstruction or clean out Shut off and lock out power to adjust service or clean ROTATING FLIGHTING HAZARD DANGER 20813 2 SAFETY EASYFLOW2 100 SERIES FARM TUBE BIN UNLOAD SYSTEM ...

Page 13: ...prockets Do not operate with any guard removed or modified Keep guards in good working order Shut off and lock out power source before inspecting or servicing machine ENTANGLEMENT HAZARD WARNING 20804 8 To prevent serious injury or death shut off power and reattach guard before operating machine MISSING GUARD HAZARD WARNING 20803 EASYFLOW2 100 SERIES FARM TUBE BIN UNLOAD SYSTEM 2 SAFETY ...

Page 14: ...d personnel may assemble operate or maintain the equipment Children and untrained personnel must be kept outside of the work area Do not modify the equipment Keep in good working order Lock out power before performing maintenance If the manual guards or decals are missing or damaged contact factory or representative for free replacements WARNING BU 0020807 2 SAFETY EASYFLOW2 100 SERIES FARM TUBE B...

Page 15: ...ctric Powerhead 8 Bin Unload Controls for sump gates and sweep gearbox engagement 2 Center Sump Center Hopper 9 Bin Adapter 3 Underfloor Auger 10 Bin Wall 4 Discharge Options Horizontal A Incline B 11 Lower Gearbox 5 Bin Sweep 12 Upper Gearbox 6 Intermediate Sump Intermediate Hopper 13 Sweep Drive includes gearbox and wheel 7 Emergency Sump E Sump 14 Sweep Stop Optional tube unload extensions are ...

Page 16: ...tended Floor Types The unload system may be installed as part of a full floor aeration system concrete form with an aeration pit trench in a full concrete foundation The instructions in this manual are written for full floor aeration systems however any type may be safely used noting the additional requirements below Concrete Form with an Aeration Pit Install the tandem gearboxes in the center sum...

Page 17: ... concrete foundation using six 1 4 x 1 1 4 self tapping concrete screws purchased separately Cover the underfloor auger with 25 635 mm length steel planks wood planks or aeration planks not supplied The planks must be strong enough to support the weight of grain Use standard bin flashing can be purchased through Westeel to cover the small gaps where the planks meet the concrete foundation Table 4 ...

Page 18: ...l Bins The bin height requirements below must be met when installing a bin unload system into a Westeel bin If your bin height exceeds the maximum height for a given diameter contact Westeel Table 5 Maximum Bin Heights for Bin Unload System Use Bin Diameter FT Maximum Number of Tiers 10 Tube Unload 15 Floor Support Spacing 8 Tube Unload 14 Floor Support Spacing 24 17 18 4 PREPARATION EASYFLOW2 100...

Page 19: ...supports no less than the requirements in the table below to clear floor supports Table 6 Minimum Floor Support Spacing for Underfloor Auger 10 Unload System 8 Unload System 15 Floor Support Spacing 14 Floor Support Spacing 4 4 Floor Support Spacing Æ Full Floor and Partial Floor Aeration systems only The underfloor auger requires clearance for spacing of floor supports no less than the requiremen...

Page 20: ...ning in the middle of the bin sheet between two vertical bolt seams Do not cut an opening through a vertical bolt seam between two sheets or a stiffener position Cut the opening in a bin sheet at a location designated for discharge see Figure 4 and Table 8 Note When measuring the opening measure the dimension for the height of the cutout from the bottom edge of the bin wall sheet Cut the opening a...

Page 21: ...unload system into an existing bin 1 Clean up and remove all settled grain dust deposits and ensure the air is nearly free of dust Sparks from grinding and hammer strikes which contact settled grain dust deposits or dusty air present a risk of explosion 2 Temporarily remove the floor planks if equipped which will be used to cover the bin unload from the bin wall cutout to past the bin center point...

Page 22: ...ions structural analysis and consideration of suitability of connected equipment Proper foundation design must be completed according to local building codes for full grain bin loading if the installer is planning to use the trench in the bin s concrete foundation floor as specified in this manual 4 PREPARATION EASYFLOW2 100 SERIES FARM TUBE BIN UNLOAD SYSTEM ...

Page 23: ...rocess Important Do not assemble or install damaged components 5 2 Before You Begin Before you assemble the bin unload Familiarize yourself with all the sub assemblies components and hardware that make up the equipment Have all parts and components on hand and arrange them for easy access Separate the hardware bolts nuts etc and lay them out into groups for easier identification during assembly 5 ...

Page 24: ...ge 72 for size recommendations 5 4 Required Lifting Equipment Use proper lifting equipment rated to lift the underfloor auger assembly see weights in Table 9 Figure 7 Underfloor Auger As Shipped Table 9 Underfloor Auger Weight Bin Unload Model Bin Diameter Underfloor Auger Weight 8 Tube 10 Tube lb kg lb kg 24 417 189 507 230 27 436 198 532 241 30 449 204 557 253 33 490 222 605 274 36 509 231 630 2...

Page 25: ...ad system angle grinder with grinding disc for cutting bin wall opening sump openings in aeration planks impact wrench with full set of SAE sockets set of SAE hand wrenches set of SAE Allen keys 40 12 m tape measure hand tools hammer punches etc one 25 635 mm straight edge five to ten 1 4 wood blocks work lights one floor dolly EASYFLOW2 100 SERIES FARM TUBE BIN UNLOAD SYSTEM 5 PRE ASSEMBLY ...

Page 26: ...t lighting for the work area Tighten all fasteners according to their specifications Do not replace or substitute bolts nuts or other hardware that is of lesser quality than the hardware supplied by the manufacturer 6 2 Bin Floor Preparation 1 Locate the center of the bin by measuring and drawing horizontal lines across the bin see Figure 8 Important The center point must be found accurately to en...

Page 27: ...ing the underfloor auger If you are installing the underfloor auger after anchoring the bin sidewall to the foundation follow either Section 6 3 1 Install by Removing the Bin Sheet on page 27 or Section 6 3 2 Install by Cutting a Bin Sheet in Place on page 29 according to the conditions given within those sections 6 3 1 Install by Removing the Bin Sheet This procedure describes removing a bin shee...

Page 28: ...Sheet 2 Slide the underfloor auger through the space underneath the bin door and align the center sump vertical gearbox shaft hole exactly at the bin center point C see Section 6 2 Bin Floor Preparation on page 26 Insert the top and bottom access panels in the center sump temporarily to aid positioning see Figure 10 6 ASSEMBLY EASYFLOW2 100 SERIES FARM TUBE BIN UNLOAD SYSTEM ...

Page 29: ...or bolts in the anchor legs at equal intervals along the remainder of the underfloor auger 5 Cut an opening in the bottom spacer sheet refer to Section 4 5 Bin Wall Cutout on page 20 6 Slide the spacer sheet over top of the unload and re attach to the bin door using the existing 3 8 x 1 1 2 bolts and nuts Go to Section 6 4 Install the Bin Adapter on page 33 6 3 2 Install by Cutting a Bin Sheet in ...

Page 30: ... the lower gearbox controls to allow for the underfloor auger to clear the bin wall cutout and to enable the bin adapter to slide over the lower gearbox control rod 1 Remove the 1 4 x 1 1 2 bolts 1 and nylon locknuts 2 from the coupler 3 of the lower gearbox control rod see Figure 11 Figure 11 Unfasten the Coupler from the Gearbox Control Rod 2 Remove the 7 16 x 1 1 4 bolt 5 locknut 6 and bushing ...

Page 31: ... Controls allows sufficient clearance for the underfloor auger to slide out through the bin wall cutout 1 Remove the dust seals 1 six 14 x 1 2 self tapping screws 2 and control cover 3 see Figure 13 Figure 13 Control Cover Disassembly 5 7 6 8 5 7 6 8 3 1 2 3 1 2 EASYFLOW2 100 SERIES FARM TUBE BIN UNLOAD SYSTEM 6 ASSEMBLY ...

Page 32: ...Sump Control Shafts 3 Remove the pinion gears 7 and washers 8 for each control shaft see Figure 15 Figure 15 Remove the Pinion Gears Install the Underfloor Auger in its Final Position 1 Cut an opening in the appropriate bin sheet see Section 4 5 Bin Wall Cutout on page 20 6 5 4 6 5 4 7 8 7 8 6 ASSEMBLY EASYFLOW2 100 SERIES FARM TUBE BIN UNLOAD SYSTEM ...

Page 33: ... Anchor the underfloor auger to the bin floor using concrete anchor bolts through the holes in the factory installed anchor legs The anchor bolts are purchased separately according to type see Section 5 3 Required Materials on page 23 a Install two concrete anchor bolts in the anchor legs nearest the center sump b Install the remaining concrete anchor bolts in the anchor legs at equal intervals al...

Page 34: ...d and up against the bin wall see Figure 18 Figure 18 Slide Bin Adapter Piece on Lower Gearbox Control Rod 3 Place the other bin adapter side on the side of the tube and up against the bin wall 4 Place the top piece behind the bin adapter lower pieces see Figure 19 2 3 1 4 2 3 1 4 6 ASSEMBLY EASYFLOW2 100 SERIES FARM TUBE BIN UNLOAD SYSTEM ...

Page 35: ...he bin wall Two corrugated sponge strips not supplied can be arranged as shown in Figure 20 Figure 20 Sponge Strips Important Ensure that center sump e sump intermediate sumps and bin adapter are all level with each other during installation EASYFLOW2 100 SERIES FARM TUBE BIN UNLOAD SYSTEM 6 ASSEMBLY ...

Page 36: ... purchased separately in the following locations for sealing Along the top and bottom seams of the bin adapter where it meets the bin wall If necessary along the sides for further sealing in addition to the corrugated sponge strips Along the seam of the underfloor auger cover where it meets the bin adapter top piece Along the seam of the underfloor auger where it meets the bin adapter lower pieces...

Page 37: ... 22 Figure 22 Install the E Sump Control Handle 6 6 Re Install the Lower Gearbox Controls This section explains how to re install the lower gearbox controls on the underfloor auger after it has been installed in the bin 1 Connect the gearbox shift lever 8 to the underfloor auger with the previously removed 7 16 x 1 1 4 bolt 5 locknut 6 and bushing 7 see Figure 23 1 2 3 1 2 3 EASYFLOW2 100 SERIES F...

Page 38: ... coupler 3 to the lower gearbox control rod with the previously removed 1 4 x 1 1 2 bolts 1 and nylon locknuts 2 see Figure 24 Figure 24 Fasten the Coupler to the Gearbox Control Rod 5 7 6 8 5 7 6 8 2 3 1 4 2 3 1 4 6 ASSEMBLY EASYFLOW2 100 SERIES FARM TUBE BIN UNLOAD SYSTEM ...

Page 39: ...he vented fill plug Keep the tandem gearboxes level when filling or checking the oil level as shown in Figure 25 Figure 25 Check the Oil Level 2 Fully open the center sump gate and tilt the tandem gearboxes into the center sump and insert the lower gearbox shaft through the hole in the center sump divider wall see Figure 26 EASYFLOW2 100 SERIES FARM TUBE BIN UNLOAD SYSTEM 6 ASSEMBLY ...

Page 40: ...ox 4 Fasten the gearbox mount bracket 1 to the center sump divider wall using three 1 2 x 1 1 2 bolts 2 flat washers 3 and nylon locknuts 8 see Figure 28 Note For the bottom mount hole there are two sets of micro jointed holes depending on the size of tube unload For an 8 unload punch out the lowest hole For a 10 unload punch out the upper offset hole 5 6 7 5 6 7 6 ASSEMBLY EASYFLOW2 100 SERIES FA...

Page 41: ...6 Connect the shifter control rod bracket 9 to the lower gearbox linkage 10 with a 3 8 x 1 3 4 bolt 11 a nylon locknut 12 and a serrated flange nut 13 and two flat washers 14 see Figure 29 Figure 29 Connect Lower Gearbox Shifting Linkage to Control Rod 7 Install the bottom access panel 16 rubber seal 17 and top access panel 18 with six 14 x 5 8 self tapping screws 15 see Figure 30 8 1 3 2 8 1 3 2 ...

Page 42: ...he function of the center sump gate e sump gate when equipped intermediate sump gates and lower gearbox engagement to ensure no control mechanisms interfere with the floor supports If there is interference slightly adjust the position of the floor support s 3 Cut the planks as necessary around the center sump e sump when equipped and intermediate sumps 4 Apply silicon sealant or neoprene rubber no...

Page 43: ...BU 0101704 R3 43 Figure 31 Install Center Sump Grate Figure 32 Install Grate s for Intermediate Sump s and E Sump when equipped EASYFLOW2 100 SERIES FARM TUBE BIN UNLOAD SYSTEM 6 ASSEMBLY ...

Page 44: ...ing is bolted onto the underfloor flighting so that the flightings are synchronized the helical pattern continues across the bolted connection If the connection is bolted a half rotation out of position it will not result in proper optimum grain flow performance during operation Figure 33 Fasten Extension Flighting onto Underfloor Auger Flighting 2 If not done so already remove the dust seals six ...

Page 45: ... and Support Bracket Installation 2 Install the motor mount plate 5 onto the powerhead by inserting a hinge pin 8 through the flange and plate on the powerhead through the motor mount plate holes and through the rear mount plate see Figure 36 Secure the hinge pin with a cotter pin 9 On the other side of the mount plate install two 5 8 adjustment bolts 6 and secure with four hex nuts 7 4 1 3 2 4 1 ...

Page 46: ...bolts 12 and nylon locknuts 13 10 Tube Unload two 1 2 x 2 3 4 bolts 12 and nylon locknuts 13 Important Make sure that the discharge flighting is bolted onto the underfloor flighting so that the flightings are synchronized the helical pattern continues across the bolted connection If the connection is bolted a half rotation out of position it will not result in proper optimum grain flow performance...

Page 47: ...coupler connected to the lower gearbox shaft in the center sump see Figure 27 on page 40 Æ 5 For a Westeel or Twister bin If not done so already remove the dust seals six 14 x 1 2 self tapping screws and control cover see Figure 13 on page 31 6 Mount the powerhead 14 onto the underfloor auger 15 with eight 7 16 x 1 1 4 bolts 16 and nylon locknuts 13 see Figure 38 11 10 12 13 11 10 12 13 EASYFLOW2 ...

Page 48: ...access the two holes in the end of flighting Install the transition stub shaft with the following hardware and tighten securely see Figure 39 8 Tube Unload two 7 16 x 2 1 4 bolts and nylon locknuts 10 Tube Unload two 1 2 x 2 3 4 bolts and nylon locknuts Figure 39 Installing the Transition Stub Shaft 15 13 16 14 15 13 16 14 4 2 3 4 1 3 6 ASSEMBLY EASYFLOW2 100 SERIES FARM TUBE BIN UNLOAD SYSTEM ...

Page 49: ...ing twelve 7 16 x 1 1 4 hex bolts and nylon locknuts 4 Slide the universal joint and woodruff key onto the incline flighting Leave the universal joint loose in preparation for later adjustment Figure 40 Attaching the Incline Transition to the Incline Powerhead 1 Incline Transition 4 Woodruff Key 2 Incline Powerhead 5 Bolt 7 16 x 1 1 4 3 Universal Joint 6 Locknut 7 16 5 Slide the incline assembly t...

Page 50: ...nylon locknuts 7 Tighten two 3 8 set screws in the two threaded holes of the universal joint end which is connected to the transition stub shaft see Figure 42 Figure 42 Secure Set Screws in Universal Joint for Transition Stub Shaft 8 Tighten two 3 8 set screws 14 in the two threaded holes of the universal joint end 16 which is connected to the incline flighting stub shaft 12 see Figure 43 1 1 3 2 ...

Page 51: ...assembly using the 14 x 5 8 self tapping screws 18 provided see Figure 44 Figure 44 Attach Inspection Doors 10 Install the rear mount plate 1 and support bracket 2 onto the powerhead using four 3 8 x 1 bolts 3 and nylon locknuts 4 see Figure 45 12 14 16 12 14 16 17 18 17 18 EASYFLOW2 100 SERIES FARM TUBE BIN UNLOAD SYSTEM 6 ASSEMBLY ...

Page 52: ...in 8 through the flange and plate on the powerhead through the motor mount plate holes and through the rear mount plate see Figure 46 Secure the hinge pin with a cotter pin 9 On the other side of the mount plate install two 5 8 adjustment bolts 6 and secure with four hex nuts 7 4 1 3 2 4 1 3 2 6 ASSEMBLY EASYFLOW2 100 SERIES FARM TUBE BIN UNLOAD SYSTEM ...

Page 53: ...adjust clamps 21 to the powerhead tube using two 7 16 x 1 1 4 bolts and locknuts 14 Slide the incline adjust legs through the incline adjust clamp tubes to the desired height and secure using two incline adjust bolts 15 Mount the spout 22 to the powerhead tube using a half clamp 23 and two 7 16 x 1 1 4 bolts and locknuts 5 6 7 5 6 7 9 8 9 8 EASYFLOW2 100 SERIES FARM TUBE BIN UNLOAD SYSTEM 6 ASSEMB...

Page 54: ...ce of the powerhead using three 3 8 x 1 bolts 4 flat washers 5 and nylon locknuts 6 The backplate should sit flush with the head plate Do not tighten bolts nuts at this time the backplate will need to be aligned later on Æ 4 For two piece drive pulleys only Install the drive pulley 7A see Table 13 on page 72 for available pulley sizes depending on desired flighting speed using a 3 8 x 3 square key...

Page 55: ... legs Rotate the 5 8 threaded rod 19 until the belts have approximately 1 4 1 2 6 mm 13 mm deflection when a 5 lb 22 N force is applied at the belt center Note The correct operating tension is the lowest tension at which the belts will not slip under peak load conditions 10 Tighten all the set screws on the pulleys Note Once all bolts and set screws are tightened re check alignment Proper alignmen...

Page 56: ...uts 8 see Figure 49 At the same time secure the two 7 16 x 2 1 4 bolts 3 and nylon locknuts 4 to connect the sweep flighting 2 to the end wheel gearbox Figure 49 Install End Wheel Sub Assembly 2 Attach the sweep flighting 2 to the yoke 9 in the universal joint 10 with two 7 16 x 2 1 4 bolts 3 and nylon locknuts 4 see Figure 50 2 4 3 1 2 4 3 1 8 5 6 7 8 5 6 7 6 ASSEMBLY EASYFLOW2 100 SERIES FARM TU...

Page 57: ... is the standard setting for all flighting Positions B and C are secondary to adjust so the flighting does not hit the floor Figure 51 Attach Backboard Mounting Bracket on Upper Gearbox 16 17 15 14 A B C 4 Secure the backboard pivot pin 18 between the backboard mounting bracket 14 and backboard connector 19 with two 1 4 x 1 1 2 bolts 20 and nylon locknuts 21 see Figure 52 4 10 9 2 3 4 10 9 2 3 EAS...

Page 58: ...ard Clearance 1 Slightly loosen the three 3 8 bolts on the backboard pivot mount plate with slotted holes nearer the sweep drive wheel see Figure 53 Figure 53 Adjusting Sweep Backboard Height at Sweep Drive Wheel 2 Slightly loosen the eight 3 8 bolts on the backboard pivot mount plate with slotted holes near the center sump see Figure 54 18 21 19 14 20 6 ASSEMBLY EASYFLOW2 100 SERIES FARM TUBE BIN...

Page 59: ...eep Stop 1 Using the sweep stop as a template mark and drill the four holes in the bin wall 1 The sweep stop should be positioned Far enough from the bin door so that it won t contact when opened High enough that the sweep end wheel fender will clear the sweep stop in its raised position The bottom slot should be approximately 12 14 305mm 356mm from the top of the bin floor 2 Mount the sweep stop ...

Page 60: ...eep stop create a loop and secure with a cable clamp 5 Route the other end of the cable through the hydraulic fitting in the bin wall to the outside of the bin 6 Route the end of the cable through the pipe handle create a loop and secure with a cable clamp 7 Test the sweep stop see Section 6 17 Testing on page 61 and make any adjustments if necessary Figure 56 Route the Cable 3 1 8 79 mm 6 ASSEMBL...

Page 61: ...comes fully out of gear with no grinding see Figure 57 Then shut down the bin unload system If grinding occurred when disengaging the gearbox shift handle Lock out whole bin unload system Adjust the gearbox shift adjust tube as noted in the Maintenance chapter of the Operator s Manual If grinding did not occur With the unload system shut down re engage the gearbox Restart the electric powerhead so...

Page 62: ...t in damage to the bin sweep when it is next operated 8 Close all sump gates 6 18 Adjust the Bin Sweep Extension 1 Remove the two 3 8 x 1 bolts and lock washers on the top of backboard extension see Figure 58 2 Move the extension outward to the same length as the minimum clearance between the end of the sweep and the bin wall and attached parts as observed during the full test run revolution Pull ...

Page 63: ...BU 0101704 R3 63 Figure 59 Placement for the Brand Logo Decal EASYFLOW2 100 SERIES FARM TUBE BIN UNLOAD SYSTEM 6 ASSEMBLY ...

Page 64: ...64 BU 0101704 R3 7 Specifications 7 SPECIFICATIONS EASYFLOW2 100 SERIES FARM TUBE BIN UNLOAD SYSTEM ...

Page 65: ...BU 0101704 R3 65 7 1 Dimensions Figure 60 8 Horizontal Tube Unload EASYFLOW2 100 SERIES FARM TUBE BIN UNLOAD SYSTEM 7 SPECIFICATIONS ...

Page 66: ...66 BU 0101704 R3 Figure 61 8 Incline Tube Unload 77 5in 1969mm 13 6in 344mm 65 8in 1670mm 14 5in 367mm 7 SPECIFICATIONS EASYFLOW2 100 SERIES FARM TUBE BIN UNLOAD SYSTEM ...

Page 67: ...9 3 5824 36 247 3 6281 39 265 3 6739 42 283 3 7196 45 301 3 7653 48 319 3 8110 54 355 3 9025 60 391 3 9939 Underfloor Flighting Diameter Actual Sweep Flighting Diameter Actual 7 178 mm 6 152 mm Incline Section Tube Diameter Incline Section Flighting Diameter Actual 10 254 mm 9 229 mm EASYFLOW2 100 SERIES FARM TUBE BIN UNLOAD SYSTEM 7 SPECIFICATIONS ...

Page 68: ...68 BU 0101704 R3 Figure 62 10 Horizontal Tube Unload 7 SPECIFICATIONS EASYFLOW2 100 SERIES FARM TUBE BIN UNLOAD SYSTEM ...

Page 69: ...BU 0101704 R3 69 Figure 63 10 Incline Tube Unload 80 7in 2049mm 10 8in 274mm 67 2in 1707mm 11 9in 303mm EASYFLOW2 100 SERIES FARM TUBE BIN UNLOAD SYSTEM 7 SPECIFICATIONS ...

Page 70: ...3 5824 36 247 3 6281 39 265 3 6739 42 283 3 7196 45 301 3 7653 48 319 3 8110 54 355 3 9025 60 391 3 9939 Underfloor Flighting Diameter Actual Sweep Flighting Diameter Actual 9 229 mm 7 178 mm Incline Section Tube Diameter Incline Section Flighting Diameter Actual 13 330 mm 11 75 298 mm 7 SPECIFICATIONS EASYFLOW2 100 SERIES FARM TUBE BIN UNLOAD SYSTEM ...

Page 71: ...BU 0101704 R3 71 7 2 Models EASYFLOW2 100 SERIES FARM TUBE BIN UNLOAD SYSTEM 7 SPECIFICATIONS ...

Page 72: ...ontal 12 7 3 375 Double Groove B54 465 3 875 534 8 Incline 15 3 375 B62 394 3 75 438 4 75 554 10 Horizontal 3 375 394 3 75 438 4 75 554 10 Incline 16 3 375 Triple Groove B67 369 3 75 410 4 75 520 Flighting Speed is calculated using a 1750 rpm electric motor To determine flighting speed rpm divide the motor speed rpm by the outside diameter of the large unload pulley then multiply by the outside di...

Page 73: ...hed by AGI The total liability of AGI on any claim whether in contract tort or otherwise arising out of connected with or resulting from the manufacture sale delivery repair replacement or use of the equipment or any part thereof shall not exceed the price paid for the equipment AGI shall not be liable for any consequential or special damage which any purchaser may suffer or claim to suffer as a r...

Page 74: ...fertilizer grain and feed systems with a growing platform in providing equipment and solutions for food processing facilities AGI has manufacturing facilities in Canada the United States the United Kingdom Brazil South Africa India and Italy and distributes its products globally Westeel Head Office Box 792 Winnipeg Canada R3C 2N5 P 888 WESTEEL 937 8335 or 204 233 7133 E customerservice winnipeg we...

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