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AGI 1535 Operator'S Manual Download Page 23

8210–00009 R1

23

Table 1

Safety Decals (continued)

Part Number

Description

P1513045

To prevent death or serious injury:

• DO NOT step on or touch moving conveyor belt.
• Shut off and lock out power to adjust, service, or 

clean.

OPEN BELT CONVEYOR

WARNING

P1513037

To prevent serious injury or death:

•  Securely attach equipment to vehicle with 

correct pin and safety chains.

•  Use a tow vehicle to move equipment.

TRANSPORT HAZARD

WARNING

S-DRIVE FIELD LOADER – PORTABLE GRAIN BELT CONVEYOR

2. SAFETY

Summary of Contents for 1535

Page 1: ...n serious injury death or property damage Keep manual for future reference Part Number 8210 00009 R1 Revised March 2021 Original Instructions S Drive Field Loader Portable Grain Belt Conveyor Operator...

Page 2: ...s may apply and must be followed by the operator All personnel must be trained in the correct operational and safety procedures for this product Use the sign off sheet below to record initial and peri...

Page 3: ...out Safety 11 2 14 1 Gas Engine Safety 12 2 14 2 Electric Motor Safety 12 2 14 3 Hydraulic Power Safety 13 2 15 Tire Safety 14 2 16 Battery Safety 14 2 17 Personal Protective Equipment 15 2 18 Safety...

Page 4: ...box Oil 51 7 7 Inspect Hydraulic Hoses and Fittings 52 7 8 Inspect the Hopper Flashing 52 7 9 Check the Roller Bearings 52 7 10 Check the Rollers 52 7 11 Tension the Conveyor Belt 52 7 11 1 S Drive Pi...

Page 5: ...as part of the equipment 1 1 Serial Number Location The serial number location for your conveyor is shown in the figure below Have the serial number ready when ordering parts or requesting service or...

Page 6: ...yor for with transferring material other than dry free flowing food grains lifting or using as a hoist or crane 1 2 1 Misuse Do not install use the conveyor for with transferring material other than d...

Page 7: ...at if not avoided may result in property damage 2 2 Follow Safety Instructions Read and understand all safety instructions safety decals and manuals and follow them when operating or maintaining the e...

Page 8: ...he conveyor and fully lower before moving 2 6 Rotating Parts Safety Keep body hair and clothing away from rotating pulleys belts chains and sprockets Do not operate with any guard removed or modified...

Page 9: ...Guards Safety Keep guards in place Do not operate with guard removed Do not walk on step on or damage guards Lock out power before removing a guard Ensure all guards are replaced after performing main...

Page 10: ...e is seated properly in cable sheaves and cable clamps are secure Tighten brake lock by turning winch handle clockwise at least two clicks after lowering the conveyor Lower the conveyor fully before t...

Page 11: ...e lights and reflectors that are required by local authorities are in place are clean and can be seen by all over taking and oncoming traffic Always use hazard warning flashers on tractor towing vehic...

Page 12: ...ark plug wire or the spark plug 2 14 2 Electric Motor Safety Power Source Electric motors and controls shall be installed and serviced by a qualified electrician and must meet all local codes and stan...

Page 13: ...ood as a backstop when searching for hydraulic leaks and wear proper hand and eye protection Check all hydraulic components are tight and in good condition Replace any worn cut abraded flattened or cr...

Page 14: ...perated at speeds higher than their rated speed Keep wheel lug nuts tightened to manufacturer s recommendations Never reinflate a tire that has been run flat or seriously under inflated without removi...

Page 15: ...elp protect your head Steel Toe Boots Wear steel toe boots to protect feet from falling debris Work Gloves Wear work gloves to protect your hands from sharp and rough edges Dust Mask Wear a dust mask...

Page 16: ...remove the backing paper 3 Align the decal over the specified area and carefully press the small portion with the exposed sticky backing in place 4 Slowly peel back the remaining paper and carefully s...

Page 17: ...tions if equipped with EPA gas tank if equipped with hand winch Figure 3 S Drive Safety Decal Location P1513022 P1513136 P1513003 P1513039 P1513042 P1513045 P1513001 P1513052 P1513037 S DRIVE FIELD LO...

Page 18: ...18 8210 00009 R1 Figure 4 Gas Drive Safety Decal Locations Over Mount Figure 5 Electric Drive Safety Decal Locations Over Mount 2 SAFETY S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR...

Page 19: ...9 R1 19 Figure 6 Gas Drive Safety Decal Locations Under Mount Figure 7 Hydraulic Winch Decal Locations If Equipped P1513036 P1513038 P1513036 P1513038 S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR...

Page 20: ...20 8210 00009 R1 Figure 8 Wheel Move Kit 1500 and 2000 Series Decal Locations P1513057 P1513040 P1513058 P1513036 2 SAFETY S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR...

Page 21: ...8210 00009 R1 21 Figure 9 Wheel Move Kit 1800 and 2400 Series Decal Locations S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR 2 SAFETY...

Page 22: ...r equipment before moving This equipment is not insulated Electrocution can occur without direct contact DANGER ELECTROCUTION HAZARD P1513038 To prevent death or serious injury Keep away from rotating...

Page 23: ...moving conveyor belt Shut off and lock out power to adjust service or clean OPEN BELT CONVEYOR WARNING P1513037 To prevent serious injury or death Securely attach equipment to vehicle with correct pi...

Page 24: ...ea Do not modify the equipment Keep in good working order If the manual guards or decals are missing or damaged contact factory or representative for free replacements Lock out power before performing...

Page 25: ...ious injury Anchor intake end and or support discharge end to prevent upending Intake end must always have downward weight Do not release until attached to tow bar or resting on ground Do not raise in...

Page 26: ...sprockets Do not operate with any guard removed or modified Keep guards in good working order Shut off and lock out power source before inspecting or servicing machine ENTANGLEMENT HAZARD WARNING P15...

Page 27: ...d and eye protection when searching for leaks Use wood or cardboard instead of hands WARNING P1513035 HIGH PRESSURE FLUID HAZARD WARNING Hydraulic fluid can cause serious injury if it penetrates the s...

Page 28: ...until Pressure Relief Tab Lock engages 3 Press down on tab rotate cap 1 4 turn to relieve pressure before opening tank and release tab STOP Lock may engage again 4 PRESS Pressure Relief Tab down again...

Page 29: ...to adjust belt tracking with the take up roller To set correct belt tension While conveyor is running empty tighten nut against the pretensioner take up pipe so that the edge of the indicator pipe is...

Page 30: ...Safety Decals continued Part Number Description P1513049 Lubricate belt release and motor mount sliders with silicone or light oil IMPORTANT P1513057 INTAKE DISCHARGE 2 SAFETY S DRIVE FIELD LOADER POR...

Page 31: ...functions of the conveyor ITEM DESCRIPTION ITEM DESCRIPTION 1 Tube 11 Hitch Tongue Holder 2 A Frame 3 Hopper 4 Hood 5 Spout Assembly 6 Belt Return and Weather Guard 7 Hitch 8 Jack 9 S Drive 10 Collaps...

Page 32: ...32 8210 00009 R1 3 1 Model Number 3 FEATURES S DRIVE FIELD LOADER PORTABLE GRAIN BELT CONVEYOR...

Page 33: ...ut direct contact Fully lower the conveyor before transporting and only raise when next to storage facility Attach to a proper towing vehicle with a pin and retainer Always attach safety chain s Do no...

Page 34: ...applicable section Follow all safety precautions when transporting the conveyor and use a proper towing vehicle 1 Fully lower the conveyor there should be slight tension on the lift cable 2 Connect th...

Page 35: ...onveyor when raising or lowering Move the conveyor into position slowly Do not unhitch and attempt to move by hand Do not leave conveyor in raised position when not in use 5 2 Positioning the Conveyor...

Page 36: ...the hopper 6 Place chocks in the front and back of each wheel and anchor the intake end 5 3 Positioning the Conveyor with a Mover Kit When equipped with a self propelled Mover Kit Before Operating the...

Page 37: ...page 37 or Figure 13 4 Before moving the conveyor into position Fully lower the conveyor Raise the intake end slightly off the ground to position the conveyor Raise the conveyor discharge end only fo...

Page 38: ...r components When Operation of the Wheel Move Kit is Complete 1 Secure the wheel move kit axle to the conveyor before transporting 2 Fully disengage the over center handles and secure the handle with...

Page 39: ...reverse the winch and raise the conveyor until the cable is taut and the track slides normally Do not lubricate the winch brake discs 3 After lowering the conveyor always tighten the brake lock by tur...

Page 40: ...l cable has light tension 5 6 Collapsible Hopper Cloth Control The conveyor is designed with a collapsible hopper cloth to allow it to go under low discharge units Move the control handle toward the h...

Page 41: ...e degrees Flax 24 Wheat 26 Lentils 29 Alfalfa Pellets 34 Mustard 26 Barley 25 Canola 20 Canary Seed 26 Oats 28 Chickpeas 30 Peas 30 Corn 23 Rice 36 Shelled Corn dry 23 Rye 25 Shelled Corn wet 28 Soybe...

Page 42: ...Section for alignment instructions 3 Check the conveyor belt tension See Maintenance Section for tension instructions 4 Check the drive belt tension and alignment See Maintenance Section for instructi...

Page 43: ...the primer bulb before starting the engine until pumping become difficult roughly 5 10 pumps If the conveyor is being used on a regular basis then pumping is not necessary Only pump if the machine fa...

Page 44: ...re 12 76 or approximately 13 belt passes per minute will provide a 600ft min belt speed 6 7 Emergency Shutdown In an emergency situation 1 Stop or shut down the power source immediately and lock out a...

Page 45: ...ailure to clean out the conveyor can cause build up of product on the belt and roller shafts causing spillage roller misalignment and excess wear damage to the belt Failure to lock out power can cause...

Page 46: ...lp ensure that any product that may be under the belt will be cleaned out and prevent build up Do not attempt to manually remove build up while conveyor is running 2 Next run the belt at low idle and...

Page 47: ...of the next season To ensure a long trouble free life this procedure should be followed when preparing the unit for storage 1 Remove all residual material from the hopper and the tube 2 Stop the mach...

Page 48: ...if applicable Have required repairs performed to replace worn or damaged components 8 Store in an area that is dry level free of debris and away from human activity Store inside if possible 9 Cover t...

Page 49: ...orized parts will void warranty If in doubt contact AGI or your local dealer Before attempting maintenance of any kind Lower the conveyor fully Chock wheels Support tube if performing maintenance on t...

Page 50: ...d Lift Cable on page 60 Section 7 15 Replace the Conveyor Belt on page 57 Section 7 22 Pinion Gear Adjustment on page 61 7 3 Visually Inspect the Equipment Lock out power before inspecting Check the f...

Page 51: ...cceptable 7 5 Check the Gearbox Oil 1 Remove fill vent plug to check gearbox oil level Insert an improvised dipstick rolled paper or plastic tie into the oil filler hole to determine the oil level 2 N...

Page 52: ...see if it is showing signs of wear Replace rollers that are worn Operating the conveyor with a damaged roller will result in a damaged conveyor belt 7 11 Tension the Conveyor Belt Adjusting your conv...

Page 53: ...g the belt needs to be shortened or replaced depending on wear Figure 18 S Drive 7 11 1 S Drive Pinch Roller The s drive pinch roller should always be set with its flange nuts wiggle loose allowing th...

Page 54: ...onveyor belt will run straight when all of the rollers are straight Loosen or tighten the adjustment bolt s to align the conveyor belt Tighten the side the belt has moved toward or loosen the side the...

Page 55: ...dges appearing misaligned To Align the Belt If your belt is tracking off center follow the sections and steps in the order following to center it Figure 21 Belt Tracking to One Side 7 12 1 Adjust the...

Page 56: ...ghten the bearing bolts and jam nut if equipped 7 Replace any guards that were removed 7 12 2 Adjust the Belt Return Wear Blocks 1 Adjust the wear blocks by rotating them 90 or 180 degrees If they are...

Page 57: ...g pin Refer to 9 Tighten the conveyor belt Refer to 10 Seal the belt lacing if the conveyor is used to handle oilseed Refer to 11 Check and set the belt alignment Refer to Section 7 12 Align the Conve...

Page 58: ...nveyor belt see Tension the Conveyor Belt 11 Check and set the belt alignment see Align the Conveyor Belt 12 Engage the conveyor drive Allow it to run for 30 seconds then shut down the conveyor and in...

Page 59: ...hten or loosen the drive belts or idler pulley when equipped to achieve the proper tension Important The drive belt should be just tight enough to not slip on the drive pulley when operating If the be...

Page 60: ...Use SAE multi purpose high temperature grease with extreme pressure EP performance SAE multi purpose lithium based grease is also acceptable 5 Tighten the wheel bolts diagonal pattern with a torque wr...

Page 61: ...n Equipped The pinion gear should mesh with the ring gear to provide maximum tooth contact If the pinion gear does not mesh entirely with the ring gear 1 Adjust the handle slot bolt which bolts to the...

Page 62: ...elt slipping Tighten conveyor belt see Conveyor Belt Tension in Maintenance Drive belts slipping Tighten belts see Drive Belt Tension in Maintenance Low capacity for some grains Smaller and smoother g...

Page 63: ...On some machines switching pivot shafts left to right will increase hopper tension Grain leaking from conveyor discharge between belt and tube Belt not aligned centered Align belt see Belt Alignment i...

Page 64: ...lter plugged if equipped Change filter Hydraulic winch will not raise conveyor Relief valve pressure set too low Adjust relief valve pressure refer to Hydraulic Pressure Adjustment Oil level is too lo...

Page 65: ...eyor Obstruction in the slide Clear the obstruction Faulty cable Replace cable Faulty winch Consult your local dealer The bottom or top of the conveyor is obstructed Clear the obstruction The conveyor...

Page 66: ...peration Down Transport Width ft HP PT0 HP Elec HP Gas HP Hyd in3 A ft B ft A ft B ft 1545 FL 107 2 2305 20 8 21 6 8 8 22 1 7 5 N A 20 HP 32 HP N A 2045 FL 114 3775 20 23 5 13 25 8 4 N A N A 35 HP N A...

Page 67: ...corporated into the Product is manufactured and sold to the Seller by a third party vendor such part is only warranted to the extent of the warranty given by that third party 4 This warranty does not...

Page 68: ...sted on the cover page in your message Shipping 201 Industrial Drive Swift Current Saskatchewan S9H 5R4 CANADA Mailing Box 1750 Swift Current Saskatchewan S9H 4J8 CANADA Toll Free 877 667 7421 Canada...

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