AGCO GSI 156 Installation Manual Download Page 1 | Manualshive

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®

6',

10'

and

14'

Peak

Handrail

Kits

Models:

54'

–

156'

BINS

Installation

Manual

PNEG-2041

Version

3.

1

Date:

10-11-20

PNEG-2041

1
2
3
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Summary of Contents for GSI 156

Page 1: ... 6 10 and 14 Peak Handrail Kits Models 54 156 BINS Installation Manual PNEG 2041 Version 3 1 Date 10 11 20 PNEG 2041 ...

Page 2: ...ions photos and specifications in this manual are based on the latest information available at the time of publication The right is reserved to make changes at any time without notice 2 PNEG 2041 6 10 and 14 Peak Handrail Kits ...

Page 3: ...eak Handrail Kit Part List 11 Installing the 6 Peak Handrail Kit 12 Chapter 3 10 Peak Handrail Kit Installation 25 10 Peak Handrail Kit Part List 25 Installing the 10 Peak Handrail Kit 26 Chapter 4 14 Peak Handrail Kit Installation 41 14 Peak Handrail Kit Part List 41 Installing the 14 Peak Handrail Kit 42 Limited Warranty N A Grain Products 55 PNEG 2041 6 10 and 14 Peak Handrail Kits 3 ...

Page 4: ...NOTES 4 PNEG 2041 6 10 and 14 Peak Handrail Kits ...

Page 5: ...nqualified persons must stay out of the work area at all times Alterations must not be made to the equipment Alterations can produce dangerous situations resulting in SERIOUS INJURY or DEATH This equipment must be installed in accordance with the current installation codes and applicable regula tions which must be carefully followed in all cases Authorities having jurisdiction must be consulted be...

Page 6: ...mbol indicates an imminently hazardous situation which if not avoided will result in serious injury or death This symbol indicates a potentially hazardous situation which if not avoided can result in serious injury or death This symbol indicates a potentially hazardous situation which if not avoided can result in minor or moderate injury This symbol is used to address practices not related to pers...

Page 7: ...structions Carefully read all safety messages in this manual and safety signs on your machine Keep signs in good condition Replace missing or damaged safety signs Be sure new equipment components and repair parts include the current safety signs Replacement safety signs are available from the manufacturer Learn how to operate the machine and how to use controls properly Do not let anyone operate w...

Page 8: ...dges which can cause serious injury To avoid injury handle sharp edges with caution and always use proper protective clothing and equipment ST 0036 2 Stay Clear of Hoisted Equipment Always use proper lifting or hoisting equipment when assem bling or disassembling equipment Do not walk or stand under hoisted equipment Always use sturdy and stable supports when needed for installation Not following ...

Page 9: ...er sections of ladders must be fitted with a lockable safety gate to prevent unauthorized access Make sure that hot surfaces have had adequate time to cool before working on or in the equipment Lock out and tag out power supplies and fuel supplies to all equipment Do not attach lifting equipment to ladders or platforms Do not go outside of the safety rails provided on elevated platforms Do not wor...

Page 10: ...f sheet that can be used to verify that all personnel have read and understood the safety instructions This sign off sheet is provided for your convenience and personal record keeping Date Employee Name Supervisor Name ST 0007 10 PNEG 2041 6 10 and 14 Peak Handrail Kits ...

Page 11: ...0024 60 Transition Plate 0 2 10 RFS 0032 54 Transition Step 1 0 RFS 0033 60 Transition Step 0 1 11 RFS 0044 Transition Stiffener 2 2 12 WBS 0007 Step Bin Stairs 1 1 13 RFS 0048 Handrail Post Roof Stairs 2 2 14 RFS 0002 Stairs to Panel Bracket 1 1 15 RFS 0019 Stringer Splice Plate 2 2 16 WBS 0278 Top Handrail 6 Peak Handrail 4 4 17 WBS 0279 Intermediate Rail 6 Peak Handrail 4 4 Table 2 2 6 peak han...

Page 12: ...u will have to remove bolts and re install them again 1 Install the handrail standoff bracket 1 to the roof flashing 3 using the hardware supplied with your bin 24 NOTE The spacing for the standoff brackets is every third roof panel flashing except for the 60 diameter which has one spacing with two roof panel flashings in between the standoffs Figure 2 1 Standoff bracket locations for the 54 and 6...

Page 13: ...16 flange nuts 23 Figure 2 2 Installing the handrail posts 3 Install the handrail mount brackets 6 to the top of the peak handrail posts 4 using 5 16 flange bolts 20 and 5 16 flange nuts 23 NOTE The bolt 20 head must be installed towards the walking area Figure 2 3 Installing the mount brackets PNEG 2041 6 10 and 14 Peak Handrail Kits 13 ...

Page 14: ...lange nuts 23 Continue overlapping the toe boards in the same way as you work your way around the peak NOTE The bolt 20 head must be installed towards the walking area NOTE The 54 uses the outside set of holes and the 60 uses the middle set of holes Figure 2 4 Toe board alignment for the 54 and 60 bins 14 PNEG 2041 6 10 and 14 Peak Handrail Kits ...

Page 15: ...gure 2 5 Field cutting the toe board 6 Install the top handrails 7 to the handrail mount brackets 6 using two 1 4 self drilling screws 21 7 Install the intermediate handrails 8 to the peak handrail posts 4 using 1 4 self drilling screws 21 through the middle hole Figure 2 6 Installing the handrails PNEG 2041 6 10 and 14 Peak Handrail Kits 15 ...

Page 16: ...e handrails 7 and 8 together by inserting the smaller end into the larger end Figure 2 7 Connecting the handrails 9 Cut the handrails that overlap at the peak entrance to the width of the stairway approximately 24 16 PNEG 2041 6 10 and 14 Peak Handrail Kits ...

Page 17: ... 11 Install the peak handrail posts 4 to the ends of the toe boards 5 using 5 16 flange bolts 20 and 5 16 flange nuts 23 NOTE The bolt 20 head must be installed towards the walking area 12 Install the tube plugs 18 and 19 into the ends of the top and intermediate handrails 7 and 8 Figure 2 8 Installing the handrail posts and tube plugs PNEG 2041 6 10 and 14 Peak Handrail Kits 17 ...

Page 18: ...on 13 Fasten the ends of the top and intermediate handrails 7 and 8 to the peak handrail posts 4 using 1 4 self drilling screws 21 Figure 2 9 Securing the ends of the top and intermediate handrails 18 PNEG 2041 6 10 and 14 Peak Handrail Kits ...

Page 19: ... 20 head must be installed towards the walking area Figure 2 10 Installing the transition plates 15 Assemble the transition step 10 to the transition stiffeners 11 using 5 16 MS screws 22 and 5 16 flange nuts 23 NOTE The screw 22 head must be installed on top of the transition step 10 Figure 2 11 Assembling the transition step PNEG 2041 6 10 and 14 Peak Handrail Kits 19 ...

Page 20: ...on plates 9 using 5 16 flange bolts 20 and 5 16 flange nuts 23 Figure 2 12 Installing the transition step assembly 17 Install the stair step 12 to the transition plates 9 using 5 16 flange bolts 20 and 5 16 flange nuts 23 Figure 2 13 Installing the stair step 20 PNEG 2041 6 10 and 14 Peak Handrail Kits ...

Page 21: ...Make sure the bolt 20 heads are to the inside of the walkway Figure 2 14 Installing the stringer splice plates 19 Install the stair handrail posts 13 to the transition plates 9 at the step location using 5 16 flange bolts 20 and 5 16 flange nuts 23 NOTE The bolt 20 head must be installed towards the walking area Figure 2 15 Installing the stair handrail posts PNEG 2041 6 10 and 14 Peak Handrail Ki...

Page 22: ...tom of the stair handrail posts 13 using 5 16 flange bolts 20 and 5 16 flange nuts 23 22 Install the panel bracket 14 to the roof panels using the hardware supplied with the bin 24 NOTE You must drill a hole in each roof rib to install the bolts Make sure the bolts 20 are on the underside of the roof panel Figure 2 16 Installing the panel brackets and handrail mount brackets 22 PNEG 2041 6 10 and ...

Page 23: ...nstall the top and intermediate transition handrails 16 and 17 to the peak handrail post 4 and the stair handrail post 13 using 1 4 self drilling screws 21 NOTE Field cutting of the transition handrails will be required to make them fit properly Figure 2 17 Installing the transition handrails PNEG 2041 6 10 and 14 Peak Handrail Kits 23 ...

Page 24: ...NOTES 24 PNEG 2041 6 10 and 14 Peak Handrail Kits ...

Page 25: ...cket 19 19 19 19 19 19 7 WBS 0333 Top Handrail Peak Handrail 2 2 2 2 2 2 8 WBS 0334 Intermediate Rail Peak Handrail 2 2 2 2 2 2 9 RFS 0025 66 Transition Plate 2 0 0 0 0 0 RFS 0026 72 Transition Plate 0 2 0 0 0 0 RFS 0027 75 Transition Plate 0 0 2 0 0 0 RFS 0028 78 Transition Plate 0 0 0 2 0 0 RFS 0029 90 Transition Plate 0 0 0 0 2 0 RFS 0030 105 Transition Plate 0 0 0 0 0 2 10 RFS 0033 66 72 78 90...

Page 26: ...f brackets 1 must be installed at the same time as the roof panel flashing 3 is installed to the center collar Otherwise you will have to remove bolts and re install them again 1 Install the handrail standoff bracket 1 to the roof flashing 3 using the hardware supplied with your bin 24 NOTE The standoff bracket spacing for 66 72 75 and 78 diameters is every second roof panel flashing except for th...

Page 27: ...Chapter 3 10 Peak Handrail Kit Installation Figure 3 1 Standoff bracket locations for the 66 72 and 75 bins PNEG 2041 6 10 and 14 Peak Handrail Kits 27 ...

Page 28: ...Chapter 3 10 Peak Handrail Kit Installation Figure 3 2 Standoff bracket locations for the 78 90 and 105 bins 28 PNEG 2041 6 10 and 14 Peak Handrail Kits ...

Page 29: ... 16 flange nuts 23 Figure 3 3 Installing the handrail posts 3 Install the handrail mount brackets 6 to the top of the peak handrail posts 4 using 5 16 flange bolts 20 and 5 16 flange nuts 23 NOTE The bolt 20 head must be installed towards the walking area Figure 3 4 Installing the mount brackets PNEG 2041 6 10 and 14 Peak Handrail Kits 29 ...

Page 30: ...t of holes on the first toe board with the outside set of holes on the second toe board For the 72 align the outside set of slots on both toe boards For the 75 align the middle set of holes on both toe boards For the 78 align the inside set of holes on both toe boards For the 90 align the middle set of holes on the first toe board with the outside set of holes on the second toe board For the 105 a...

Page 31: ...Chapter 3 10 Peak Handrail Kit Installation Figure 3 6 Toe board alignment for the 75 78 and 90 bins PNEG 2041 6 10 and 14 Peak Handrail Kits 31 ...

Page 32: ...tallation Figure 3 7 Toe board alignment for the 105 bin 5 Field cut the toe board 5 width of the stairs approximately 24 where the stairs meet the peak Figure 3 8 Field cutting the toe board 32 PNEG 2041 6 10 and 14 Peak Handrail Kits ...

Page 33: ...he peak handrail posts 4 using 1 4 self drilling screws 21 through the middle hole Figure 3 9 Installing the handrails 8 Connect the handrails 7 and 8 together by inserting the smaller end into the larger end Figure 3 10 Connecting the handrails 9 Cut the handrails that overlap at the peak entrance to the width of the stairway approximately 24 PNEG 2041 6 10 and 14 Peak Handrail Kits 33 ...

Page 34: ... 11 Install the peak handrail posts 4 to the ends of the toe boards 5 using 5 16 flange bolts 20 and 5 16 flange nuts 23 NOTE The bolt 20 head must be installed towards the walking area 12 Install the tube plugs 18 and 19 into the ends of the top and intermediate handrails 7 and 8 Figure 3 11 Installing the handrail posts and tube plugs 34 PNEG 2041 6 10 and 14 Peak Handrail Kits ...

Page 35: ...on 13 Fasten the ends of the top and intermediate handrails 7 and 8 to the peak handrail posts 4 using 1 4 self drilling screws 21 Figure 3 12 Securing the ends of the top and intermediate handrails PNEG 2041 6 10 and 14 Peak Handrail Kits 35 ...

Page 36: ...t 20 head must be installed towards the walking area Figure 3 13 Installing the transition plates 15 Assemble the transition step 10 to the transition stiffeners 11 using 5 16 MS screws 22 and 5 16 flange nuts 23 NOTE The screw 22 head must be installed on top of the transition step 10 Figure 3 14 Assembling the transition step 36 PNEG 2041 6 10 and 14 Peak Handrail Kits ...

Page 37: ...16 flange bolts 20 and 5 16 flange nuts 23 Figure 3 15 Installing the transition step assembly 17 Install the stair step 12 to the transition plates 9 using 5 16 flange bolts 20 and 5 16 flange nuts 23 NOTE 90 bin does not use the extra step Figure 3 16 Installing the stair step PNEG 2041 6 10 and 14 Peak Handrail Kits 37 ...

Page 38: ...Make sure the bolt 20 heads are to the inside of the walkway Figure 3 17 Installing the stringer splice plates 19 Install the stair handrail posts 13 to the transition plates 9 at the step location using 5 16 flange bolts 20 and 5 16 flange nuts 23 NOTE The bolt 20 head must be installed towards the walking area Figure 3 18 Installing the stair handrail posts 38 PNEG 2041 6 10 and 14 Peak Handrail...

Page 39: ...tom of the stair handrail posts 13 using 5 16 flange bolts 20 and 5 16 flange nuts 23 22 Install the panel bracket 14 to the roof panels using the hardware supplied with the bin 24 NOTE You must drill a hole in each roof rib to install the bolts Make sure the bolts 20 are on the underside of the roof panel Figure 3 19 Installing the panel brackets and handrail mount brackets PNEG 2041 6 10 and 14 ...

Page 40: ...nstall the top and intermediate transition handrails 16 and 17 to the peak handrail post 4 and the stair handrail post 13 using 1 4 self drilling screws 21 NOTE Field cutting of the transition handrails will be required to make them fit properly Figure 3 20 Installing the transition handrails 40 PNEG 2041 6 10 and 14 Peak Handrail Kits ...

Page 41: ... Handrail 2 9 RFS 0031 135 156 Transition Plate 2 10 RFS 0040 135 156 Transition Step 1 11 RFS 0044 Transition Stiffener 1 12 WBS 0007 Step Bin Stairs 1 13 RFS 0048 Handrail Post Roof Stairs 2 14 RFS 0002 Stairs to Panel Bracket 1 15 RFS 0019 Stringer Splice Plate 2 16 WBS 0324 Top Handrail 14 Peak Handrail 10 17 WBS 0325 Intermediate Rail 14 Peak Handrail 10 Table 4 2 14 peak handrail kit hardwar...

Page 42: ... Otherwise you will have to remove bolts and re install them again 1 Install the handrail standoff bracket 1 to the roof flashing 3 using the hardware supplied with your bin 24 NOTE The standoff bracket spacing for the 135 is every third roof panel flashing The standoff bracket spacing for the 156 is every fourth roof panel flashing Figure 4 1 Standoff bracket locations for the 135 and 156 bin 42 ...

Page 43: ... 16 flange nuts 23 Figure 4 2 Installing the handrail posts 3 Install the handrail mount brackets 6 to the top of the peak handrail posts 4 using 5 16 flange bolts 20 and 5 16 flange nuts 23 NOTE The bolt 20 head must be installed towards the walking area Figure 4 3 Installing the mount brackets PNEG 2041 6 10 and 14 Peak Handrail Kits 43 ...

Page 44: ...toe board ends together using 5 16 flange bolts 20 and 5 16 flange nuts 23 Continue overlapping the toe boards in the same way as you work your way around the peak NOTE The bolt 20 head must be installed towards the walking area Figure 4 4 Toe board alignment for the 135 and 156 bin 44 PNEG 2041 6 10 and 14 Peak Handrail Kits ...

Page 45: ...gure 4 5 Field cutting the toe board 6 Install the top handrails 7 to the handrail mount brackets 6 using two 1 4 self drilling screws 21 7 Install the intermediate handrails 8 to the peak handrail posts 4 using 1 4 self drilling screws 21 through the middle hole Figure 4 6 Installing the handrails PNEG 2041 6 10 and 14 Peak Handrail Kits 45 ...

Page 46: ... the handrails 7 and 8 together by inserting the smaller end into the larger end Figure 4 7 Connecting the handrails 9 Cut the handrails that overlap at the entrance to the width of the stairway approximately 24 46 PNEG 2041 6 10 and 14 Peak Handrail Kits ...

Page 47: ...5 11 Install the peak handrail posts 4 to the ends of the toe boards 5 using 5 16 flange bolts 20 and 5 16 flange nuts 23 NOTE The bolt 20 head must be installed towards the walking area 12 Install the tube plugs 18 and 19 into the ends of the top and intermediate handrails 7 and 8 Figure 4 8 Installing the handrail posts and tube plugs PNEG 2041 6 10 and 14 Peak Handrail Kits 47 ...

Page 48: ...ion 13 Fasten the ends of the top and intermediate handrails 7 and 8 to the peak handrail posts 4 using 1 4 self drilling screws 21 Figure 4 9 Securing the ends of the top and intermediate handrails 48 PNEG 2041 6 10 and 14 Peak Handrail Kits ...

Page 49: ...t 20 head must be installed towards the walking area Figure 4 10 Installing the transition plates 15 Assemble the transition step 10 to the transition stiffener 11 using 5 16 MS screws 22 and 5 16 flange nuts 23 NOTE The screw 22 heads must be installed on top of the transition step 10 Figure 4 11 Assembling the transition step PNEG 2041 6 10 and 14 Peak Handrail Kits 49 ...

Page 50: ...on plates 9 using 5 16 flange bolts 20 and 5 16 flange nuts 23 Figure 4 12 Installing the transition step assembly 17 Install the stair step 12 to the transition plates 9 using 5 16 flange bolts 20 and 5 16 flange nuts 23 Figure 4 13 Installing the stair step 50 PNEG 2041 6 10 and 14 Peak Handrail Kits ...

Page 51: ...Make sure the bolt 20 heads are to the inside of the walkway Figure 4 14 Installing the stringer splice plates 19 Install the stair handrail posts 13 to the transition plates 9 at the step location using 5 16 flange bolts 20 and 5 16 flange nuts 23 NOTE The bolt 20 head must be installed towards the walking area Figure 4 15 Installing the stair handrail posts PNEG 2041 6 10 and 14 Peak Handrail Ki...

Page 52: ...tom of the stair handrail posts 13 using 5 16 flange bolts 20 and 5 16 flange nuts 23 22 Install the panel bracket 14 to the roof panels using the hardware supplied with the bin 24 NOTE You must drill a hole in each roof rib to install the bolts Make sure the bolts 20 are on the underside of the roof panel Figure 4 16 Installing the panel brackets and handrail mount brackets 52 PNEG 2041 6 10 and ...

Page 53: ...nstall the top and intermediate transition handrails 16 and 17 to the peak handrail post 4 and the stair handrail post 13 using 1 4 self drilling screws 21 NOTE Field cutting of the transition handrails will be required to make them fit properly Figure 4 17 Installing the transition handrails PNEG 2041 6 10 and 14 Peak Handrail Kits 53 ...

Page 54: ...NOTES 54 PNEG 2041 6 10 and 14 Peak Handrail Kits ...

Page 55: ... DESIGN OF SUCH PRODUCTS The sole and exclusive remedy for any claimant is set forth in this Limited Warranty and shall not exceed the amount paid for the product purchased This Warranty only covers the value of the warranted parts and equipment and does not cover labor charges for removing or installing defective parts shipping charges with respect to such parts any applicable sales or other taxe...

Page 56: ...gulations which should be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made 1004 E Illinois St Assumption IL 62510 0020 Phone 1 217 226 4421 Fax 1 217 226 4420 www gsiag com Copyright 2020 by The GSI Group LLC Printed in the USA CN 360278 ...

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