AG SPRAY LA5000 Operation & Maintenance Manual Download Page 26

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3

Service Instructions

The three valves used in the hydraulic control assembly are screw-in cartridge type valves and are replaceable.  

Each valve must be installed with the correct tightening torque to ensure proper operation.  If the valve is 

tightened above the specified torque value, the valve internals may be damaged causing the valve to stick.
Before installing a new valve, inspect the valve to ensure all O-rings are seated in their appropriate grooves and 

have no damage, such as nicks or cuts.
Lubricate all O-rings with the oil being used in the hydraulic circuit.  This will ensure that the valve can slide 

into the cavity without dislodging or damaging the O-rings.
Screw in the new valve and tighten to the following specifications:

Troubleshooting

Valve

Cavity Label

Torque (Ft-Lbs) [Nm]

PV72-30 Flow Control

PV

33-37 [44.7-50.2]

Check Valve

CV1

24-26 [32.5-35.3]

Check Valve

CV2

33-37 [44.7-50.2]

Symptom

Corrective Action(s)

No flow from the pump

Engage the manual override on the flow control valve 

and send hydraulic flow to the motor.  If no pump output 

is generated check the tractor hydraulic system for 

adequate supply flow and pressure or check the pump 

troubleshooting guide for pump evaluation.

No flow from the pump

Measure the resistance of the valve solenoid coil with an 

ohmmeter. The nominal resistance of the solenoid coil 

is 4.5 ohms.  If the resistance rating is near zero or very 

high, the solenoid may be damaged.  

Unstable pump performance

Review controller settings. Valve is normally closed, 

110Hz PWM frequency. Decreasing brake point and/or 

increasing dead band tolerance settings incrementally 

may help improve stability.

Unable to get agitation flow

Review controller procedure for pump operation for 

manual control or methods for sending PWM signal 

to the valve while no flow is being detected by system 

flowmeters.

Summary of Contents for LA5000

Page 1: ...NE WWW AGSPRAY COM COLUMBUS NE 402 564 4544 NEWTON KS 316 283 4444 BAKERSFIELD CA 661 391 9081 TEMPE AZ 480 705 8047 OTHELLO WA 509 488 6631 HOPKINSVILLE KY 270 886 0296 DOTHAN AL 334 673 0580 GREENWO...

Page 2: ...N M A I N T E N A N C E M A N U A L 2 3 INTRODUCTION 3 PRE OPERATION CHECKLIST 4 PLACING IN STORAGE 4 REMOVING FROM STORAGE 5 LIMITED WARRANTY 6 9 OPERATING INSTRUCTIONS 10 BREAK IN 10 SERVICE AND MAI...

Page 3: ...18 Review safety instructions annually Before operating the Applicator and each time thereafter the following areas should be checked off 1 Lubricate the machine per the schedule outlined in the Maint...

Page 4: ...machine using a hose or a pressure washer to remove all dirt mud debris or residue 2 Thoroughly wash the inside of the tank 3 In climates that encounter freezing temperatures during the storage period...

Page 5: ...as follows Ag Spray Equipment 5834 East 23rd Street Columbus NE 68601 This warranty shall expire 2 years after the date of delivery of the new machinery If these conditions are fulfilled Ag Spray Equ...

Page 6: ...ift is not recommended weight of toolbar will keep unit in the ground Leave hydrualic selector in neutral for field operation Figure 3 7 Remove safety pins on wing cylinders Wing cylinders remote will...

Page 7: ...rning lower main section and wing section and return wing hydraulics to constant pressure 4 Main section must be lifted to maximum height to hold gullwing 10 Check and clean screens as needed 11 Pump...

Page 8: ...he tag for on your Flow Meter ex 720 7 Select Valve Cal Enter 43 This is only for use with the PWM controlled hydraulic pump 8 Select Rate 1 Enter the number of gallons acre you want to spray in Rate...

Page 9: ...w Limit 1 9 Select Calibrate PWM Turn Master ON and press Start Decrease if necessary to make sure Low limit is at or around 1 gal min Set Low Limit Increase if necessary to make sure High limit is at...

Page 10: ...2 Place all controls in neutral stop the tractor engine turn monitor off set park brake remove ignition key wait for nozzles to stop spraying before servicing adjusting repairing or unplugging 3 Follo...

Page 11: ...e Grease 20 points 8 hours or daily Along with 2 points per coulter Hubs and spindles should be greased biannually Note It is best to grease the machine at the end of the day to ensure that fertilizer...

Page 12: ...ok 16 5052019 2 1 2 Safety Anchor Shackle w Screw Pin 17 5101327 1 Hitch Pin 18 5117104 2 1 2 13 x 1 1 2 Square Head Cup Point Set Screw 19 5274832 1 Cast Hitch 20 5275427 1 Jack 21 5277462 1 Tongue E...

Page 13: ...N F x 1 1 8 15 5034640 1 H H C S Flanged 5 16 18nc x 2 Long 16 5034666 1 H H C S Flanged 3 8 16nc x2 1 4 Long 17 5034691 4 H H C S Flanged 1 2 13nc x 1 1 4 Long 18 5034697 1 H H C S Flanged 1 2 13nc...

Page 14: ...18 40 40 36 31 28 26 3 22 12 1 30 5 13 24 20 29 39 DETAIL A SCALE 1 20 34 35 25 10 6 16 37 2 36 1 14 11 1 DETAIL B SCALE 1 12 18 4 27 8 7 DETAIL C SCALE 1 20 17 36 15 2 33 32 9 21 27 SINGLE TUBE APPLI...

Page 15: ...2 Hyd Cyl 3 x 8 1 25 Rod 17 5061049 2 Hydraulic Cylinder 5 Bore x 18 00 2 00 Stroke 18 5100705 2 Nozzle Tube 59 3 4 19 5100706 2 Nozzle Tube 96 20 5101065 2 211 Hitch Pin Clip Zinc Plated 21 5101230 2...

Page 16: ...SY 20 5 IN EXTENSION FOR 7x7 TOOLBAR 2 5280887 1 ASSY 20 5 IN EXTENSION FOR 7x7 TOOLBAR 3 5280890 1 27 SINGLE BAR SINGLE FOLD TOOLBAR Item No Part Number Qty Descrip on 1 5006359 4 3 4 10nc Hex Flange...

Page 17: ...OOLBAR 2 5280887 1 ASSY 20 5 IN EXTENSION FOR 7x7 TOOLBAR 3 5280887 1 ASSY 20 5 IN EXTENSION FOR 7x7 TOOLBAR Item No Part Number Qty Descrip on 1 5006359 4 3 4 10nc Hex Flanged Toplock Nut Gr 8 2 5006...

Page 18: ...55 56 DETAIL A SCALE 1 16 5 11 40 27 9 DETAIL B SCALE 1 18 22 3 52 18 50 49 7 15 36 2 35 28 14 DETAIL C SCALE 1 20 24 3 21 48 29 47 12 DETAIL D SCALE 1 18 37 20 30 46 34 23 DETAIL E SCALE 1 25 41 44...

Page 19: ...inder 5 Bore x 18 00 2 00 Stroke 25 5100705 2 Nozzle Tube 59 3 4 26 5100706 2 Nozzle Tube 96 27 5100707 2 Nozzle Tube 56 28 5101065 4 211 Hitch Pin Clip Zinc Plated 29 5101230 2 Co er Pin 3 16 x 2 30...

Page 20: ...4 5034750 4 Flng HH Bolt 1 8 X 3 5 5085016 2 Hub Assembly 758 8 Bolt 6 5279368 1 WLDMT SMALL AXLE CENTER SHORT 7 5279370 2 WLDMT SMALL AXLE RH SHORT TIRE SPACING OPTIONS 62 76 80 88 90 2X 1 0 3 1 4 2...

Page 21: ...S H O P O N L I N E W W W A G S P R A Y C O M 21 5085016 HUB ASSEMBLY RFM 60 P FLOWMETER REPLACEMENT PARTS 063 0171 793...

Page 22: ...L A 5 0 0 0 L I Q U I D A P P L I C A T O R O P E R A T I O N M A I N T E N A N C E M A N U A L 22 PL450BEC FB ELECTRIC SHUT OFF FLOW BACK BALL VALVE MANIFOLD...

Page 23: ...S H O P O N L I N E W W W A G S P R A Y C O M 23 AA B 126ML 3 AA B 126ML 4 AA B 126ML F50 LINE STRAINERS...

Page 24: ...Power 32 8 watts Resistance 4 5 ohms at 68 degree F 20 degree C Storage Temperature 32 to 140 degrees F 0 to 60 degrees C Fluids Mineral based or synthetic hydraulic fluid at viscosities of 7 4 to 420...

Page 25: ...e factory This feature can be used to open or close the valve in the event that the digital controller has an error or fails To use this feature remove the override cover on the top of the valve to re...

Page 26: ...ty Label Torque Ft Lbs Nm PV72 30 Flow Control PV 33 37 44 7 50 2 Check Valve CV1 24 26 32 5 35 3 Check Valve CV2 33 37 44 7 50 2 Symptom Corrective Action s No flow from the pump Engage the manual ov...

Page 27: ...serves the right to disposition as scrap products returned which contain unknown fluids Hypro reserves the right to charge the returnee for any and all costs incurred for chemical testing and proper d...

Page 28: ...High Strength 1 15 14 S1244SL SPC 2 13 SPR 1 20 24 1 12 KSC 531020 COLTER ARM ASSEMBLY 1 11 KSC 466300 HUB 1 N633 Hub Assembly With Bearings 10 KSC 466360 GF Drive Zerk 9 KSC 466360 CP 1 Cotter Pin 1...

Page 29: ...lers cage 5 6 7 8 9 10 11 KSC 909911 KSC 906296 KSC 913572 KSC G1641 B KSC 913608 KSC 912953 KSC 905936 Hub Cap Seal Flange Head Bolts each 1 4 28 X 35 64 Grease Zerk Spindle Washer Spindle Castle Nut...

Page 30: ...N T E N A N C E M A N U A L 30 ITEM QTY PART DESCRIPTION 1 1 KSC 466670C Casting 2 2 N6J 3 4 10 Jam Nut 3 2 106 B1 3 4 10 x 2 Square Head Set Screw 1 1 KSC 466571 4R 4 Right Hand Off set Mount 1 1 KS...

Page 31: ...6 N6H NUT HEX 3 4 10 GR 2 1 7 N6J NUT HEX JAM 1 8 106 B1 SET SCREW 3 4 10 X 2 SQ HEAD CUP PT 1 8 7 6 4 2 3 1 5 ITEM NO PART NUMBER DESCRIPTION QTY 1 KSC 466571 4MP COULTER MOUNT PLATE 7 4 OFFSET 1 2 K...

Page 32: ...OTHELLO WA 81 E PINE ST 99344 509 488 6631 Toll Free 800 634 2026 F 509 488 2927 OTHELLO AGSPRAY COM HOPKINSVILLE KY 3303 PEMBROKE RD 42240 270 886 0296 Toll Free 800 637 7172 F 270 885 7392 HOPKINSV...

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