AG SHIELD LandRoller Operator’S Handbook And Parts Manual Download Page 1

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AG SHIELD

5 section LandRoller(46-70 foot)

OPERATOR’S HANDBOOK

AND PARTS MANUAL

Ag Shield Manufacturing
Box 9, Benito, Manitoba R0L 0C0
Phone 800-561-0132 or 204-539-2000
Fax 204-539-2130
E-mail address  [email protected]
Please visit web site at http\\:www.agshield.com

Printed in Canada April 15 2015 REV 3 -Part No 800055

Serial no. 1215501 and up

Summary of Contents for LandRoller

Page 1: ... MANUAL Ag Shield Manufacturing Box 9 Benito Manitoba R0L 0C0 Phone 800 561 0132 or 204 539 2000 Fax 204 539 2130 E mail address sales agshield com Please visit web site at http www agshield com Printed in Canada April 15 2015 REV 3 Part No 800055 Serial no 1215501 and up ...

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Page 3: ...hat the customer has received the owner s handbook and the customer has been thoroughly instructed in the use of it Customer agrees that he has been instructed in the care adjustments the safe operation of the machine and the applicable warranty policy Dealer Name Phone Number Mailing Address City State Province Country Postal Zip Code Email Address for service updates required Dealer agrees to ha...

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Page 5: ... 4 ADJUSTING POWERFOLD SEQUENCE VALVE OPERATING PRESSURES 26 5 5 POWERFOLD FOLDING FROM FIELD TO ROAD PROCEDURE 26 5 6 WATER FILLING ROLLER TANK 27 5 7 ACRE METER OPTION 28 5 8 REPLACING THE OUTER CASTER WHEEL 29 5 9 LUBRICATION 30 6 SPECIFICATIONS 5 SECTION LANDROLLERS 31 7 PARTS LIST 3 SECTION LANDROLLER 32 7 1 TOW HITCH 3 SECTION UNITS 800450 32 7 2 CENTER FRAME ASSEMBLY 33 7 3 INNER WING FRAME...

Page 6: ...ne who will be operating and or maintaining the Ag Shield LandRoller must read and clearly understand ALL Safety Operating and Maintenance information presented in this manual Do not operate or allow anyone else to operate this equipment until such information has been reviewed Review this information annually before season start up Make these reviews of safety and operation a standard practice fo...

Page 7: ...ppropriate signal word for each message has been selected using the following guide lines DANGER Indicates an imminently hazardous situation that if not avoided will result in death or serious injury This signal word is to be limited to the most extreme situations typically for machine components which for functional purposes cannot be guarded WARNING Indicates a potentially hazardous situation th...

Page 8: ...o read and understand ALL Safety and Operating instructions in the manual and to follow these All accidents can be avoided A person who has not read and understood all operating and safety instructions is not qualified to operate the machine An untrained operator exposes himself and bystanders to possible serious injury or death Do not modify the equipment in any way Unauthorized modification may ...

Page 9: ...IC SAFETY 1 Always place all tractor hydraulic controls in neutral before dismounting 2 Make sure that all components in the hydraulic system are kept in good condition and are clean 3 Replace any worn cut abraded flattened or crimped hoses and steel lines 4 Do not attempt any makeshift repairs to the hydraulic lines fittings or hoses by using tape clamps or cements The hydraulic system op erates ...

Page 10: ...open flame or sparks 3 Stop engine before refueling Clean up spilled fuel before restarting engine 3 11 TIRE SAFETY 1 Failure to follow proper procedures when mounting a tire on a wheel or rim can produce an explosion which may result in serious injury or death 2 Do not attempt to mount a tire unless you have the proper equipment and experience to do the job 3 Have a qualified tire dealer or repai...

Page 11: ...3 SAFETY DECALS Become familiar with these decals and the hazards they are marking The decal locations are detailed in this section below part 113552 high pressure fluid Part 116116 Danger pinch point hazard ...

Page 12: ...IGURE 1 116140 YELLOW AND WHITE AG SHIELD STRIPES FIGURE 2 DECAL 116141 YELLOW AND WHIRE STRIPES AG SHIELD FIGURE 3 116142 LANDROLLER YELLOW AND WHITE STRIPES FIGURE 4 DECAL AGSHIELD MFG SIDE REAR OF HITCH 3X36 116107 FIGURE 5 STRIPS SIDE DEFLECTOR 3X12 IN 116108 ...

Page 13: ...13 FIGURE 6 DECAL 12 62 5 FIGURE 7 DECAL 12 66 5 FIGURE 8 DECAL 12 70 5 part 800819 part 800818 part red and white tape 803088 for cut length bulk part ...

Page 14: ...14 Serial plate part number 800817 FIGURE 9 DANGER DECAL 116116 WARNING OVERHEAD HAZARD 113549 ...

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Page 17: ...17 4 Setup from Shipping Mode 4 1 TOWED OUT SHIPPING Towed out units should be field ready Check wheel bearings for correct adjustment grease and go to the field 4 2 TRUCK SHIPPING ...

Page 18: ...tion Ag Shield LandRollers A This first circuit hereafter on Lever 1 that rotates the wheel assembly so that a backing up motion will move the LandRoller wings to field position This is the same circuit that is the used for PowerFold wheel option B The second circuit Lever2 that raises or lowers the center inner and outer wheels for road transport and is teed together with the diagonal arm locking...

Page 19: ...ng field operation 10 Rotate the 2 center wheel locks over center to the rear 11 Lift wheel rotation lock J place pin K on top of tab L When Lever 1 rotate wheels is moved to turn wheels the lock will no longer hold the wheel in road position 12 Walk back down the right hand side of machine doing the locks as per steps 5 7 8 above 13 Enter tractor cab operate lever 1 to rotate the inner wheels to ...

Page 20: ...time DO NOT CONTINUE TO BACK UP AFTER ONE STOP CONTACTS THE FRAME as wheel and frame damage will result Instead pull ahead and get the 2 wings to contact at a similar time 16 Move Lever 1 to rotate the wheels to the field position When the wheels are in road position the flag above the wheel will point in the direction of the tire 17 Move lever 2 to lower the rollers to the ground and raise the wh...

Page 21: ...eld conditions combine to have the diagonal pulling arm rise out of the slots while travelling across the field now is the time to install the retaining pins above the diagonal pulling bar FIGURE 14 DIAGONAL PULL ARM LOCKED FOR FIELD 22 Enter the cab and begin to smooth and firm your field to perfection 23 Maximum speed selection depends upon field conditions Mellow fields with corn root balls and...

Page 22: ...t the inner wheels are rotated to the road position The wheel flags will point in the direction of the wheel 6 Operate Lever 2 to raise the rollers up ALL the Way to top to allow transport locks to be engaged 7 Observe that the diagonal pull arms have risen to road position 8 Observe that the front floating hitch cylinders have been fully extended 9 Set parking brake place tractor transmission in ...

Page 23: ... the center section to the normal 13 5 foot wide transport width 18 You may adjust the angle of the wings in transport by turning thread adjust on the locking pins The wings trail nearly straight back there should be 6 8 between the 2 wheel assemblies in normal straight ahead road transport 19 Measure the distance from the barrel X to the Wheel Y at both the forward and rearward steel rim location...

Page 24: ...rs A This first circuit hereafter on Lever 1 that turns the wheels so that a backing up motion will move the LandRoller wings to field position This is the same circuit that is the used for PowerFold wheel option B The second circuit Lever2 that raises or lowers the center and outer wheels for road transport and is teed together with the diagonal arm locking function the hydraulic hitch locking cy...

Page 25: ...linder has moved to fully retracted position The hitch is free to float as the roller follows ground contours 15 Set parking brake place transmission in neutral exit the cab 16 Remove the pin from the floating hitch tab and place in the holding socket provided place retaining key through end of pin 17 Normally the locking pins that hold diagonal arms in to the slots on front of frame are not requi...

Page 26: ...G FROM FIELD TO ROAD PROCEDURE 1 Choose a reasonably level location with no bystanders or children in the vicinity 2 Move lever 1 to confirm that the outer wheels are rotated to the road position 3 If so equipped use lever 3 to raise the leveling blade to the highest position 4 If diagonal pull arm locks were inserted in step 15 above Set parking brake place tractor transmission in Neutral OR park...

Page 27: ... special request Ag Shield LandRollers are not designed to be transported while filled Damage to machine components will occur if a water filled roller is even attempted to be raised hydraulically to road position FIGURE 23 WATER FILL PORTS OPTION There are 3 quick coupler attachments to allow the fastest filling and emptying of the roller See Figure 23 WATER FILL PORTS OPTION Port A is a 3 quick ...

Page 28: ...o revolutions per acre 0000 0 acres per revolution will show should be 0088 0 for a 45 foot FIGURE 26 CALIBRATING REVS FOR 45 4 Touch left to advance to second left zero 5 Touch left again to have the third left digit of 0000 0 flashing 6 Touch right B eight times to have the 0 advance to first 8 of 0088 0 7 Touch left to advance to fourth left digit of 0000 0 8 Touch right B 8 times to advance to...

Page 29: ...rt the O ring into the O ring groove Making sure that the O ring is greased before inserting it into the groove Make sure the O ring is tight before pushing shaft in A lose O ring will cause it to grab on the shaft and push through the top 3 Very important that you do not twist the caster wheel while trying to put it into the bushing The twisting motion will cause the shaft to cut the O ring 4 Rai...

Page 30: ...30 5 9 LUBRICATION Grease all pivot points daily or 8 hours of operation Grease the bearings on the rollers weekly or 50 hours some places annually No other lubrication is required ...

Page 31: ...ICATION 46 foot 5 section 62 foot 3 section 70 foot 5 section Weight Dry shipping Operating field Shipping space partially knocked down Length front hitch to tip of side deflector Width Tire Size Rim Size Tire pressure Wheel nut size Wheel nut torque ...

Page 32: ...ter caster RH 2013 16 1 804191 Wheel Assy Outer caster LH 2013 17 1 801220 Hitch Wldt 5 Section Parts List ITEM QTY PART NUMBER 18 1 801311 Inner Wheel Cyl Lock 19 2 801342 Inner Wheel Parallel Arm 5S 20 1 801355 Wing Assy Inner 5S LH 21 2 801600 Rear Wheel T Link 22 2 801707 Parallel Arm W Lock Storage Wldmt 23 1 801726 Outer Wing Assy 62ft 5S RH 24 1 801728 Outer Wing Assy 62ft 5S LH 25 1 801737...

Page 33: ...33 7 2 CENTER FRAME ASSEMBLY ...

Page 34: ...34 7 3 INNER WING FRAME ASSEMBLY ...

Page 35: ...ink 5 2 117365 Hyd Cyl AGU 3 1 2 x 6 W Mod Clevise 22 2 801707 Parallel Arm W Lock Storage Wldmt 25 1 801737 Center Section Assy 5S 11 5 800420pin wldt 1 1 4 x 7 5 8 26 1 801753 Inner Wheel Assy RH 27 1 801754 Inner Wheel Assy LH 12 2 800425 pin 1 3 4 x 14 9 4 800410 pin wldt 1 1 4 x 7 1 4 14 2 800619 Lock Bar Rear Wheel Lift 10 6 800415 pin wldt 1 x 5 1 2 28 5 801755 Parallel Arm Frame Pin Wldmt ...

Page 36: ...ooves 27 5 800426 pin wldt 1 x 4 ITEM QTY PART NUMBER 28 4 102125 nut nylok 1 2 nc gr5 pltd 29 4 100707 bolt 1 2 X 4 gr5 pltd nc 30 2 101127 Machinery Washer 2 1 2 ID 14 Gauge 31 2 101128 Machinery Washer 2 1 2 ID 10 Gauge 32 24 103204 10 x 1 Self Tapping Screw 34 2 804115 Double lock link wldmnt 35 2 804111 Hitch Lock Pin 36 4 113986 tire whl assy 8 bolt 6 x 16 5 15 pilot 37 4 113686 hub 8 bolt 6...

Page 37: ...37 7 6 CENTER SECTION 5 SECTION 62 FOOT END OF ROLLER ...

Page 38: ...38 7 7 CENTER SECTION WHEELS HYDRAULICS ...

Page 39: ...39 7 8 62 FT 5 SECTION RH WING ...

Page 40: ...40 7 9 62 FT 5 SECTION LH WING ...

Page 41: ...41 7 10 OUTER FRAME ROLLER 5 SECTION 62 FT ...

Page 42: ...ter 5S LH wldt 6 1 102108 nut 5 8 nc std 7 1 804180 castor one arm wldt 5S outer RH ITEM QTY PART NUMBER 8 1 113986 tire whl assy 8 bolt 6 x 16 5 15 pilot 9 1 128113 3 1 4 vinel cap 10 1 112411 HOSE CLAMP ALL SS HAS 52 11 3 105602 grease nipple 1 4 x28 nf str 12 1 113686 hub assy w brg nut washer cap 3500 8 bolt 13 1 105503 set screw 3 8 NF x 1 2 pltd 804191 WHEEL ASSY OUTER CASTER 8 12 7 2 11 11 ...

Page 43: ...5 nut nylok 1 2 nc gr5 pltd 4 15 113952 Extension Spring 5 1 2 LG 1 16 801808 Powerfold Cyl Lock Wldmt 1 17 801811 Powerfold Cyl Lock Nylon Bushing 1 18 100625 bolt 3 8 X 2 1 2 all thrd nc 1 19 100907 bolt 3 4 X 5 gr5 pltd nc 1 20 100629 bolt 3 8 X 2 all thrd nc 1 21 100903 bolt 3 4 X 4 gr5 pltd nc 1 22 102128 nut nylok 3 4 nc gr5 pltd 4 23 804200 Wheel rotate flag LH wldt 1 24 801406 Wheel Flag 1...

Page 44: ...44 7 13 SPINDLE AND HUB PARTS 8 BOLT 113686 ...

Page 45: ...45 7 14 HYDRAULIC SCHEMATIC 5 SECTION 62 FT BOOM ...

Page 46: ...suse negligence or accident or which has had the serial number tampered or removed 6 A Warranty Claim Form sample at end of handbook must be submitted to Ag Shield with returned parts in order for parts to be considered for warranty examination 7 A warranty registration page from the front of this manual must be returned to the factory in order to qualify for warranty examination 8 All returned pa...

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Page 48: ... LABOUR AMOUNT PARTS MUST BE RETURNED TO BENITO MB FREIGHT PREPAID TO BE CONSIDERED FOR WARRANTY DATE SHIPPED QUANTITY ITEM PART NUMBER DESCRIPTION PRICE EACH TOTAL PRICE DESCRIBE THE CAUSE OF FAILURE AND CORRECTIVE ACTION TAKEN APPROVE REJECT 1 2 3 4 5 6 7 8 I CERTIFY THAT THE INFORMATION IS ACCURATE AND PARTS DATE PARTS RECD RECD BY THAT THE PARTS WERE REPLACED ON THE MACHINE LABOUR ITEMS TO SUP...

Page 49: ...49 ITEM ITEM The end ...

Page 50: ...d to the maximum system pressure of the system then the drive spindle may continue turning when the tire is not rotating causing damage to the tire If you do not have coworker present to observe the spindle versus tire operation DO NOT begin randomly adjusting the pressures tire damage may result Contact factory before making adjustment to get further understanding of the system and how it operate...

Page 51: ...i less than maximum tractor system or at least 2300 psi 13 Remove the chain and allow the wings to fold out If one moves faster than the other on similar ground conditions increase the pressure setting on the faster wheel to slow down the speed that the wheel rolls compared to the other side The goal is to have the wheel roll as a similar speed and both sides arrive at the fold stop on the center ...

Page 52: ...52 FIGURE 27 POWERFOLD WHEEL SYSTEM FIGURE 28 DRIVE SPINDLE WITH SPACERS MACHINERY BUSHINGS TO SHIM TO CENTER ...

Page 53: ...53 FIGURE 29 POWERFOLD KIT CONTENTS FIGURE 30 EASIFOLD WHEEL HYDRAULIC TURN NOT POWERFOLD LOCKED ...

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