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3.4 Installation On-grid PV Inverter

Leave the enough space around inverter, easy for accessing to the inverter,
connection points and maintenance.

300mm

100mm

100mm

500mm

Step 1

Single-Phase (HNS5000TL):

328.5mm

26mm

26mm

35mm

241.5mm

43.25mm

43.25mm

207mm

18.5mm

312mm

Installation

14

Single-Phase (HNS3000TL / HNS3600TL / HNS4000TL /

HNS5000TL6 / HNS3600TL-1):

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Summary of Contents for On-Grid

Page 1: ...Installation and Operation Manual On Grid PV Inverter Version 03 610100050113 V0 05 Building 7 No 333 Wanfang Rd Minhang District Shanghai China 201112 ...

Page 2: ...tion 4 1 Control Panel 4 2 Menu Structure 4 3 Setting 4 3 1 Startup Setting 4 3 2 DRM Setting 4 3 3 Safety Setting Setting Country Code 4 3 4 Power Quality Response Mode Setting 4 3 4 1 Enable Power Quality Response Modes 4 3 4 2 Disable Power Quality Response Modes 4 3 4 3 Active Power Mode Set 4 3 5 Frequency protection range Freq Range Setting 4 3 6 Voltage protection range Volt Range set 4 3 7...

Page 3: ...ker HNS3600TL 1 Single Phase Two MPPT Trackers HNS3000TL HNS3600TL HNS4000TL HNS5000TL6 HNS5000TL HNS6000TL HNS7000TL HNS8000TL HNS9000TL HNS10000TL Please keep this manual all the time available in case of emergency About This Manual 01 The typical connection diagram for the entire PV system is on grid CircuitBreaker 1 SurgeProtective Device DCA DCA PE WIFI RS485 Cloud server Portal web Porta Sma...

Page 4: ...ce DCB DCB PVB PV Array Single Phase HNS3000TL HNS3600TL HNS4000TL HNS5000TL6 HNS3600TL 1 Single Phase HNS6000TL HNS7000TL HNS8000TL CircuitBreaker 1 SurgeProtective Device DCA DCA PE WIFI RS485 Cloud server Portal web Porta Smart phone PV Inverter PVA PV Array Circuit Breaker N L 3 AC Grid Surge Protective Device CircuitBreaker 1 SurgeProtective Device DCB1 DCB1 PVB1 PV Array CircuitBreaker 1 Sur...

Page 5: ...10000TL 15 17 5 20 24 24 28 7 33 6 38 3 45 50 25A 25A 32A 32A 32A 40A 63A 63A 100A 100A Single Phase HNS9000TL HNS10000TL CircuitBreaker 1 SurgeProtective Device DCA2 DCA2 PE WIFI RS485 Cloud server Portal web Porta Smart phone PV Inverter PVA2 PV Array Circuit Breaker N L 3 AC Grid Surge Protective Device CircuitBreaker 1 SurgeProtective Device DCB1 DCB1 PVB1 PV Array CircuitBreaker 1 SurgeProtec...

Page 6: ...afety Precautions 1 All work on the inverter must be carried out by qualified electricians 2 The device may only be operated with PV generators 3 The PV generator and inverter must be connected to the ground 4 Do not touch cover until 3 5 minutes after disconnecting all sources of supply 5 Please do not touch the surface when the inverter is working and do not rely too close to the inverter 6 Plea...

Page 7: ...tains fatal DC and AC power All work on the inverter must be carried out by qualified personnel only Beware of hot surface The inverter s housing may reach uncomfortably hot 60 C 140 F under high power operation Do not touch the inverter enclosure when operation Residual power discharge Do not open the inverter cover until 5 minutes after disconnection both DC and AC power supply Important notes R...

Page 8: ...own as below Installation 06 Single Phase HNS5000TL No 1 2 3 4 5 6 7 1 1 1 1 1 1 1 Solar Inverter Certificate Of Inspection Quick Installation Instructions Warranty Card Wall Mounting bracket 8 9 10 11 12 13 3 3 1 2 1 1 Plastic Expansion Tube Mounting Bracket Screw Security Screw DC Connector sets Rj45 Port Monitor User Manual Qty Items No Qty Items 6 2 3 4 5 1 7 8 9 11 12 13 MC STOP MC Certificat...

Page 9: ...r Inverter Certificate Of Inspection Quick Installation Instructions Warranty Card Wall Mounting bracket 8 9 10 11 12 13 2 2 1 1 2 1 1 Plastic Expansion Tube Mounting Bracket Screw Security Screw DC Connector sets Rj45 Port Monitor User Manual Qty Items No Qty Items 6 2 3 4 5 1 7 8 9 11 12 13 MC STOP MC Certificate Of Inspection Quick Installation Instructions Warranty Card Monitor Module AC conne...

Page 10: ...connector the HNS7000 HSN8000TL is 3 pairs the HNS9000 HNS10000TL is 4 pairs 9 10 11 12 13 14 15 16 3 3 1 3 1 2 3 4 1 1 Mounting Bracket Screw Plastic Expansion Tube Security Screw AC Wearing Terminal Zero Injection Connector Optional DC Connector sets Monitor Module Grounding Terminal 1 2 3 4 5 6 7 8 1 1 1 1 1 1 1 4 Solar Inverter Certificate Of Inspection Quick Installation Instructions Warranty...

Page 11: ...Installation 09 Single Phase HSN5000TL 3 2 Product Overview Single Phase HNS3000TL HNS3600TL HNS4000TL HNS5000TL6 HNS3600TL 1 345 mm 340 mm 170 mm 360 mm 358 mm 142 mm ...

Page 12: ...000TL HNS7000TL HNS8000TL Single Phase HNS9000TL HNS10000TL Overview of the Connection Area The following figures show the assignment of the individual connection areas on the bottom of the inverter 370mm 510mm 192mm 370mm 535mm 192mm ...

Page 13: ...DRM DRM Installation 11 Single Phase HNS5000TL Single Phase HNS3000TL HNS3600TL HNS4000TL HNS5000TL6 HNS3600TL 1 1 4 2 3 5 1 4 3 5 2 ...

Page 14: ...on 12 No 1 2 3 4 5 DC Connectors For PV String DC Connectors For PV String AC Connector Monitor Module Port RJ45 Port DRM Items Single Phase HNS6000TL HNS7000TL HNS8000TL Single Phase HNS9000TL HNS10000TL 1 4 3 5 2 1 4 3 5 2 DRM ...

Page 15: ...e or corrosion materials where is suitable for inverter s weight and dimensions The ambient temperature should be within 25 60 between 13 F and 140 F The installation of inverter should be protected under shelter Do not expose the inverter to direct sunlight water rain snow spray lightning etc 3 3 Mounting Location The inverter should be installed vertically on the wall or lean back on plane with ...

Page 16: ...ter easy for accessing to the inverter connection points and maintenance 300mm 100mm 100mm 500mm Step 1 Single Phase HNS5000TL 328 5mm 26mm 26mm 35mm 241 5mm 43 25mm 43 25mm 207mm 18 5mm 312mm Installation 14 Single Phase HNS3000TL HNS3600TL HNS4000TL HNS5000TL6 HNS3600TL 1 ...

Page 17: ...Step 2 264mm 219mm 17mm Single Phase HNS6000TL HNS7000TL HNS8000TL HNS9000TL HNS10000TL Single Phase HNS5000TL Single Phase HNS3000TL HNS3600TL HNS4000TL HNS5000TL6 HNS3600TL 1 Installation 15 ...

Page 18: ...ep 3 Security screw Security screw Single Phase HNS6000TL HNS7000TL HNS8000TL HNS9000TL HNS10000TL Installation 16 Single Phase HNS3000TL HNS3600TL HNS4000TL HNS5000TL6 HNS3600TL 1 Single Phase HNS5000TL ...

Page 19: ...d ground must exceed 10 kΩ The polarity from PV string are correct Use the DC plugs in the accessory The lightning protector should be equipped between PV string and inverter Disconnect all of the PV DC switch during wiring 3 5 1 PV Connection Single Phase HNS6000TL HNS7000TL HNS8000TL HNS9000TL HNS10000TL Step 1 Note PV cable suggestion Cross section 4mm Warning The fatal high voltage may on the ...

Page 20: ... STOP MC HNS5000TL HNS3000TL HNS3600TL HNS4000TL HNS5000TL6 HNS3600TL 1 HNS6000 HNS7000 HNS8000TL HNS9000 HNS10000TL Note You ll hear click sound when the connector assembly is correct Note Please use PV connector crimper to pinch the point of the arrow DRM DRM DRM WIFI DRM WIFI ...

Page 21: ...connected Use the AC plugs in the accessory The surge protector should be equipped between grid and inverter Disconnect the AC grid switch during wiring 3 5 2 Grid Connection AC line goes through AC terminal waterproof head and cap Step 1 Step 2 7mm Single Phase HNS3000TL HNS3600TL HNS4000TL HNS5000TL6 HNS3600TL 1 HNS5000TL Note AC cable suggestion Cross section 4mm Warning The fatal high voltage ...

Page 22: ...PE according to polarity Step 3 Connect AC terminals and waterproof head tighten the cap make sure they clip closely together Connect AC connector to AC terminal of the inverter Ensure firm insertion Step 4 HNS3000TL HNS3600TL HNS4000TL HNS5000TL6 HNS3600TL 1 HNS5000TL DRM DRM ...

Page 23: ...n Copper 4 6mm 10AWG 9 10kW Cross section Copper 6 10mm 8AWG After the terminals are crimpped wrap the joint position with insulation tape Step 1 Single Phase HNS6000TL HNS7000TL HNS8000TL HNS9000TL HNS10000TL Step 2 HNS6000TL HNS7000TL HNS8000TL Unscrew the row of screws insert the wire harness into the L N PE caps one by one and tighten the screws L Live line N Neutral line L N DRM WIFI ...

Page 24: ...Installation 22 HNS9000 HNS10000TL Step 3 L N Fix junction box with 4 wiring cover screws DRM WIFI DRM WIFI ...

Page 25: ... Grounding terminal is connected to the inverter at left or right side Single Phase HNS5000TL Note The user must connect a protective earth PE terminal to prevent electric shock And make sure this PE terminal is properly grounded Note Earth cable PE suggestion Cross section Copper 6mm DR M ...

Page 26: ... the front LED screen will light up And the buzzer of the inverter will keep ringing until the fault is resolved This function is only available in Australia and New Zealand Earth Fault Alarm Single Phase HNS3000TL HNS3600TL HNS4000TL HNS5000TL6 HNS3600TL 1 Single Phase HNS6000TL HNS7000TL HNS8000TL HNS9000TL HNS10000TL DRM ...

Page 27: ...n For the use of monitoring please refer to HOME APP User Manual For end user APP version HOME Web User Manual For end user Web version PRO APP User Manual For installer APP version PRO Web User Manual For installer Web version Install the WIFI Ethernet GPRS RS485 Communication 3 5 4 Communication Connection Step 1 HNS5000TL HNS3000TL HNS3600TL HNS4000TL HNS5000TL6 HNS3600TL 1 HNS6000 HNS7000 HNS8...

Page 28: ...DRM WIFI DRM WIFI Step 2 Fasten HNS5000TL Fasten Fasten Fasten HNS6000 HNS7000 HNS8000TL HNS9000 HNS10000TL Installation 26 HNS3000TL HNS3600TL HNS4000TL HNS5000TL6 HNS3600TL 1 ...

Page 29: ...odes DRM is provided to support several response modes by giving control signals Prepare RJ45 connector and a communication cable Assemble the RJ45 connector Pins are defined as follow DRED DRED DRED Installation 27 ...

Page 30: ...5 6 7 PIN Assignment PIN Assignment DRM 1 5 DRM 2 6 DRM 3 7 DRM 4 8 RefGen COM DRM0 RS485 A 24 RJ45 socket pin assignment Pin Assignments Front View 1 8 12345678 RJ45 Socket RJ45 Plug Installation 28 DRED connection circuit ...

Page 31: ... Button DOWN Touch Button 5 6 8 7 FAULT LED Indicator POWER LED Indicator ENT Touch Button GRID LED Indicator Sign Color Explanation POWER Green ON OFF ON OFF ON OFF Green Red FAULT The inverter is stand by The inverter is power off The inverter is feeding power The inverter is not feeding power Fault occurred No fault GRID Power Operation 29 3 2 5 4 1 ...

Page 32: ...Word xxxx Safety Output P Freq Range Volt Range Del Err Record 10min OVR Del Arr Record Q Var Mode Inverter Info HNS5000TL Version M Vxxx Version S Vxxx Version C Vxxx S N Machine S6xxxxxxxx First Level Menu Second Level Menu Three Level Menu Wifi Info IP Wifi 192 168 xx xx S N Wifi xxxxxx Error Record No Error Date Time Time Hh Mm Ss Date 2020 Dd Mm Operation 30 PtoGrid PassWord xxxx ...

Page 33: ... of the inverter Set the protection parameters of inverter Error Record Wifi Info Date Time Setting UP DOWN Adjust Date Time Press ENT to confirm UP DOWN Select Date Time Afore New Energy Normal Power xx W 1s Delay ENT ENT Date Time Setting Date 2020 Dd Mm Time Hh Mm Ss Set the information of the country region code Function use and closure Power quality response Safety Function Enable Q Var Mode ...

Page 34: ...nction Enable Safety PassWord xxxx UP DOWN Adjustment Safety Press ENT to confirm If GroundLine is not turned on it cannot detect whether the machine is grounded After GroundLine and DRM functions are turned on the power must be cut off before normal use If the machine display shows Ground Wire Lost it means that the machine is not connected to the ground wire UP DOWN Select Setting ENT ENT Operat...

Page 35: ...ting a Active Power Control Power Factor 4 3 4 1 Enable Power Quality Response Modes UP DOWN Select Q Var Mode Normal Power xxW Setting PtoGrid ENT ENT ENT Q Var Mode 10min OVR PassWord xxxx UP DOWN Password 6231 X1 Y1 X2 X3 X4 Y2 Y3 Y4 UP DOWN Select Setting Power Quality Response Modes can be enabled via the LCD menu Refer to section 4 3 4 1 a d of this manual ENT ENT When PQ Set is 1 Power Qual...

Page 36: ...10min OVR PassWord xxxx ENT b Voltage Control Reactive Power UUP DOWN Select Setting UP DOWN Password 6231 UP DOWN Select 2 UP DOWN Set reactive power percentage Press ENT to confirm UP DOWN Set grid voltage percentage Press ENT to confirm Volt var is enabled by default When PQ Set is 2 Power Quality Response Mode is enabled Operation 34 Note Note ...

Page 37: ...T PQ Set 3 PF 1 00 ENT UP DOWN Select Q Var Mode 上下选择密码 6231 Normal Power xxW Setting PtoGrid ENT ENT Q Var Mode 10min OVR PassWord xxxx UP DOWN Set PF value Press ENT to confirm c Fixed Power Factor d Fixed Reactive Power ENT ENT UP DOWN Select Setting UP DOWN Select 3 UP DOWN Password 6231 When PQ Set is 3 Power Quality Response Mode is enabled When PQ Set is 4 Power Quality Response Mode is e...

Page 38: ...y Response Modes 4 3 4 3 Active Power Mode Set a Active Power Percentage 100 UP DOWN Select Output P Normal Power xxW Setting PtoGrid ENT ENT Output P Freq Range PassWord xxxx UP DOWN Set power percentage Press ENT to confirm ENT ENT UP DOWN Password 6231 Power Quality Response Modes can be disabled via the LCD menu Refer to section 4 3 4 2 of this manual When PQ Set is 0 Power Quality Response Mo...

Page 39: ...e UP DOWN Select HNSxxTL Normal Power xxW Inverter Info Wifi Info HNSxxTL Version M Vxxx ENT Press the ENT continuously to select the 12th digit UP DOWN Select Protect ENT UP DOWN Select Inverter Info ENT Press UP ENT at the same time Protect Mainchine Type 1110 0010 0000 0000 Press UP DOWN to select 0 press ENT to confirm and exit 1110 0010 0001 0000 ...

Page 40: ...cy upper limit FH1 xx Hz Time xx 20ms ENT FH2 xx Hz Time xx 20ms FH2 xx Hz Time xx 20ms ENT FL1 xx Hz Time xx 20ms ENT FL1 xx Hz Time xx 20ms ENT FL2 xx Hz Time xx 20ms FL2 xx Hz Time xx 20ms UP DOWN set protection Time UP DOWN set level 2 frequency upper limit UP DOWN set protection Time UP DOWN set level 1 frequency lower limit UP DOWN set protection Time UP DOWN set level 1 frequency lower limi...

Page 41: ...tion VH1 xx V Time xx 20ms ENT VH2 xx V Time xx 20ms VH2 xx V Time xx 20ms ENT VL1 xx V Time xx 20ms ENT VL1 xx V Time xx 20ms ENT VL2 xx V Time xx 20ms VL2 xx V Time xx 20ms UP DOWN set protection Time UP DOWN set level 2 voltage upper limit protection UP DOWN set protection Time UP DOWN set level 1 voltage lower limit UP DOWN set protection Time UP DOWN set level 2 voltage lower limit UP DOWN se...

Page 42: ...T P2 xx VA P3 xx W P3 xx W P4 xx W P4 xx W Meter A OFF P1 xx VA P2 xx VA Meter B OFF InvNum xx Meter A ON Meter B OFF Meter B ON InvNum UP DOWN Set the value of P1 UP DOWN Set the value of P2 UP DOWN Set the value of P3 UP DOWN Set the value of P4 UP DOWN Select Meter A UP DOWN Select ON Operation 40 P1 P2 P3 P4 Meter A Generation limit VA P1 Generation soft limit P2 Generation hard limit Meter B ...

Page 43: ...ncion system diagram PV GENERATOR Afore Simplex SAPM 10KW Meter B HOUSEHOLD CONSUMERS GRID Communication path Power path RS485 HNS3000TL HNS3600TL HNS4000TL HNS5000TL6 Afore Simplex SAPM 10KW Meter A PV GENERATOR Afore Simplex SAPM 10KW Meter B HOUSEHOLD CONSUMERS GRID Communication path Power path RS485 HNS6000TL HNS10000TL Afore Simplex SAPM 10KW Meter A Operation 41 ...

Page 44: ...frequency of the inverter away from nominal conditions in the absence of a reference frequency frequency shift 4 5 Instructions of view inverter firmware version 4 4 Active anti islanding protection UP DOWN Instructions of view inverter firmware version UP DOWN Selection Inverter Info Afore New Energy Normal Power xx W 1s Delay ENT ENT Inverter Info Wifi Info HNS5000TL Version M Vxxx Version S Vxx...

Page 45: ...n the inverter and the public grid Shut down the inverter according to Chapter 6 1 Start up the inverter according to Chapter 5 6 2 Restart Note The inverter will be operable after minimum 5 minutes Periodically maintenance are necessary please follow steps as below PV connection twice a year AC connection twice a year Earth connection twice a year Heat sink clean with dry towel once a year Fault ...

Page 46: ... the inverter at a well ventilated site replace the temperature sensor PV Over Fault PV input voltage high PV array s Voc high re design the PV array configuration measure the PV array voltage is the same as inverter displayed M Grid Volt Fault Grid voltage out of range grid voltage out of the setting range grid back to the normal the inverter will restart automatically check Country standard sett...

Page 47: ... x 2 2 2 5400 600 MC4 14 x 2 18 x 2 2 2 6000 600 MC4 HNS3000TL HNS3600TL HNS4000TL 5000 70 14 x 2 18 x 2 2 2 5000 21 8 24 98 20 7000 600 MC4 HNS5000TL HNS5000TL HNS5000TL HNS5000TL HNS5000TL HNS5000TL YES YES YES YES YES YES YES YES YES 70 550 YES 70 14 x 2 18 x 2 2 2 7000 600 MC4 HNS5000TL6 70 550 70 550 70 550 70 550 70 550 70 70 70 70 70 70 70 70 70 70 3600 HNS3600TL 1 3600 15 7 17 5 3000 3600 ...

Page 48: ...e category Humidity Range Topology Communica on Interface Cooling Concept Noise Emission db Night Power Consump on W Max Opera on Al tude m Cer ﬁca onsandStandards EMC Standard Safety Standard Grid connec on EN IEC 61000 6 2 EN IEC 61000 6 3 EN61000 3 2 EN61000 3 3 EN61000 3 11 EN61000 3 12 IEC 60068 UL1741 EN62109 IEEE1547 CSA C22 EN50549 VDE4105 VDE0126 RD1699 ABNT NBR16149 16150 AS4777 2 NB T 3...

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