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Afag 50076883 Manual Download Page 41

                                                                                                                      

 

41                                                                   PS 25-32-OI-vers.3.5 gb. 21.07.14.docx 

 

4.1.4

 

Disassembly and repair 

When the module is damaged it can be returned to Afag automation AG for repair.  

 CAUTION

 

 

The module may only be disassembled when the system is 
aerated and deactivated. If pneumatic connections are 
disconnected when they are under pressure, this may result in 
serious personal injury due to fast movements of moving parts. 

 

When can the modules be repaired by the customer? 

Wearing parts

 can be exchanged by the customer itself when the guarantee has 

expired. 

 

NOTE

 

 

 

All the other faulty parts must exclusively be replaced by 
company Afag automation AG! 

 

When the customer detects that the respective module is still under 
guarantee: 

-  he returns the module to company Afag automation AG for repair. 

-  If the guarantee has already expired, the customer must decide whether he 

repairs the module by himself and orders the wearing parts kit or whether he 
returns the module to company Afag automation AG for repair. 

 

NOTE

 

 

 

Afag offers a reliable repair service. 

Please note that Afag does 

not guarantee for parts which were not repaired by Afag 
automation AG

. 

 

Summary of Contents for 50076883

Page 1: ... precision slide PS 25 32 and ZA Declaration of Incorporation Module Information Montage Instructions Maintenance Instructions Translation of the Original Montage Instruction Copyright by Afag Automation AG ...

Page 2: ...ARNING Indique une situation potentiellement dangereuse Lorsque l information n est pas respectée les conséquences peuvent être la mort ou des blessures corporelles graves invalidité CAUTION Indique une situation pouvant être dangereuse Lorsque l information n est pas respectée les conséquences peuvent être des dommages matériels ainsi que des blessures corporelles de gravité légère ou moyenne NOT...

Page 3: ...e 12 2 1 7 Preferred combinations PS 32 Page 13 3 0 0 Montage Instructions Page 14 3 1 0 Manufacturer address Page 14 3 1 1 Symbols Page 15 3 1 2 General description Page 15 3 1 3 Description of the module Page 16 3 1 4 Scope of supply Page 17 3 1 5 Designated use Page 17 3 1 6 Warranty Page 18 3 1 7 Areas of application Page 18 3 1 8 Dimensions drawing PS 25 Page 19 3 1 9 Technical data of the PS...

Page 4: ...bsorber Page 34 3 3 2 Operating sequence of the intermediate position with axial interm stop Page 35 4 0 0 Maintenance Instructions Page 37 4 1 0 Maintenance and servicing of the PS 25 32 Page 37 4 1 1 Servicing Page 38 4 1 2 Accessories for the PS 25 32 Page 39 4 1 3 Trouble shooting Page 40 4 1 4 Disassembly and repair Page 41 4 1 5 Spare parts the PS 25 32 Page 42 5 0 0 Disposal Page 42 ...

Page 5: ...nt technical documentation in accordance with part B of Annex VI will be transmitted in response to a reasonable request by the national authorities in printed from or in electronic from pdf Applied and fulfilled essential requirements 1 1 1 1 1 1 1 2 1 2 3 1 2 4 4 1 3 1 3 5 1 3 6 1 3 7 1 3 9 1 4 1 1 5 1 5 3 1 6 1 6 1 1 6 3 1 6 4 1 7 1 7 4 1 7 4 1 1 7 4 2 1 7 4 3 Increase of the harmonized standar...

Page 6: ...PS module is packed in the original cardboard boxe if the module is not handled properly it may fall out of the box when unpacking and cause injuries to limbs or squeeze your fingers NOTE Consider please With each module security is settled a technical newspaper This newspaper is to be reas busily by each person with the module ...

Page 7: ...body from below Mounting of gantry model Use the centering bushings included in the scope of supply to determine the position and insert these bushings in the opposite borings of the mounting grid VORSICHT CAUTION In case of installation in a vertical position the slide should always be moved before the installation into the lowermost position since masses that move suddenly can cause injury ...

Page 8: ...S 25 32 High precisions slide PS 25 PS32 Hole matrix 48x48 mm 30x30 mm Thead bore hole M6 M4 Centering bushings H7 Ø 9x4 mm Ø 7x3 mm Use the centering bushings included in the scope of supply for positioning and insert these centering bushings in the diagonally opposite bore holes of the mounting grid ...

Page 9: ...t of rigidly mounted loads under the ambient and operating conditions defined for this module see Technical data The PS 25 32 module can be installed in the horizontal or vertical position NOTE These Montage Instructions should be read carefully before carrying out any activity on or with the PS 25 32 module The PS 25 32 module may only be deployed in accordance with the intended use NOTE Safety i...

Page 10: ...10 PS 25 32 OI vers 3 5 gb 21 07 14 docx 2 1 4 Slide unit load factors PS 25 ...

Page 11: ...11 PS 25 32 OI vers 3 5 gb 21 07 14 docx 2 1 5 Preferred combinations PS 25 ...

Page 12: ...12 PS 25 32 OI vers 3 5 gb 21 07 14 docx 2 1 6 Slide unit load factors PS 32 ...

Page 13: ...13 PS 25 32 OI vers 3 5 gb 21 07 14 docx 2 1 7 Preferred combinations PS 32 ...

Page 14: ...0 PS 32 250 PS 32 300 Sequential series No 50xxxxxx This is an incomplete machine This partly completed machinery must not be put into service until the final machinery into which it is to be incorporated has been declared in conformity with the provisions of this Directive 206 42 EG where appropriate Name and address of the person authorised to compile the relevant technical documentation Lanz Be...

Page 15: ...he personnel 3 1 2 General description This is an incomplete machine The series of the PS 25 32 High precision slide is used for the linear smooth movement of rigidly mounted loads under the ambient and operating conditions defined see Technical data The PS 25 32 High precision slide can be installed in the horizontal or vertical position Modifications on the PS 25 32 High precision slide that are...

Page 16: ...a proximity switch holder 3 and the corresponding counterpart 8 To query the limit positions an inductive sensor with a diameter of 4 mm not included in the scope of delivery can be fixed in the Stop screws The mouvement at the limit positions is absorbed by a hydraulic shock absorber 5 and is counterpart 6 Stop screws and shock absorbers can be installed at the base body or the slide Thus there a...

Page 17: ...ical NOTE Safety Instructions These Montage Instructions should be read carefully before carrying out any activity on or with the module The module may only be used in accordance with the intended purpose Modifications on the module that are not described in these Montage Instructions or have not been approved in writing by Afag are not permitted In case of inexpert changes or improper assembly in...

Page 18: ...S 32 12 kg at the face side of the module the load capacities should not affect persons property or the environment They can also be used in combination with other modules than Pick Place machines the permissible load capacities should however not be exceeded Any other use is regarded as inadequate NOTE The manufacturer does not accept any liability for damage resulting from such use The risk is t...

Page 19: ...19 PS 25 32 OI vers 3 5 gb 21 07 14 docx 3 1 8 Dimensions drawing PS 25 ...

Page 20: ...20 PS 25 32 OI vers 3 5 gb 21 07 14 docx 3 1 9 Technical data of the PS 25 ...

Page 21: ...21 PS 25 32 OI vers 3 5 gb 21 07 14 docx 3 2 0 Dimensions drawing PS 32 ...

Page 22: ...22 PS 25 32 OI vers 3 5 gb 21 07 14 docx 3 2 1 Technical data of the PS 32 ...

Page 23: ...23 PS 25 32 OI vers 3 5 gb 21 07 14 docx 3 2 2 Technical data of the PS 32 ...

Page 24: ... used must be closed airtight with the locking screws included in the scope of supply 1 Compressed air connection 4 One way restrictor 2 Maintenance unit 5 High precision slides PS 25 32 3 Directional valve Standard 5 2 6 Intermediate positions cylinder Pneumatic connection the intermediate position ZA NOTE Minimal compressed air quality according to ISO 8573 1 2010 7 4 4 1 2 4 5 3 5 2 4 2 6 4 3 2...

Page 25: ...ful load motion frequency moment loads on the guide system CAUTION Limbs may be squeezed by moving components Make sure that there are no persons or tools within the operative range of the module Carry out a test run first of all with slow travel movements afterwards under operating conditions Maintenance and Upkeep Under the following conditions the PS 25 32 is maintenance free clean workshop atm...

Page 26: ...without shock absorbers installed as it may be damaged due to missing damping Shock absorber and sensor can be exchanged separately while maintaining their position Sensor is fastened to the circumference by means of a tensioning nut no grub screw The sensor holder is pulled along when the shock absorber is adjust Fine adjustment of the shock absorber via the clamping screw on the stopper bolt ...

Page 27: ... the sensor is faulty and must be replaced CAUTION The PS 25 32 with proximity switch and initiators must not be used in an explosion hazardous area NOTE Initiators and proximity switches are not included in the scope of supply please see Accessories in the Technical Catalogue Only the specified proximity switches and initiators are to be used 3 2 7 Accessories of the sensor INI Ø 4x25 Sa1 0 PNP c...

Page 28: ... distinguish themselves through their compact size and their design which is adapted to the module This intermediate stop can be fitted onto the slide plate for extending and retracting depending on the module stroke length The intermediate positions can thus be freely selected and offer the great benefit of a continued movement in the moving direction after an intermediate position and without re...

Page 29: ... 1x for the retraction stroke The stopper angle plate can be mounted at the front or rear base body plate please ensure however that the intermediate stop bounds in the direction of the base body 2 Cylinder Catch ZA Housing Fastening screw Base body Typ ZA PS 25 ZA PS 32 Order No 50222737 50222738 Weight of module 0 9 kg 1 4 kg Operating Pressure 4 8 bar 4 8 bar Air connect M5 M5 Damping traverse ...

Page 30: ...extension stroke Undo the 4 Torx screw at the front rear base body plate as these threaded holes are required for mounting the stopper angle Stopper angle with accessories Adjusting stop screw Shock absorber Fixing screw Determine the intermediate position on the module slide plate Fasten the ZA with screws on the module slide plate Example ZA 25 ...

Page 31: ...e stopper angle included in the accessories and tighten screw ZA shock absorber and stop screw Turn shock absorber and stop screw through 180 so that they act on the catch of the intermediate stop Undo screws invert shock absorber and stop screw tighten screws Position for effective action on the catch ...

Page 32: ...djustment for shock absorber and stop screw 20 mm PS 25 32 Rotating the ZA cylinder Air connection upside Undo the 4 screws at the cylinder and pull cylinder backward until it can rotated through 180 afterwards push cylinder back and tighten the 4 screws again The module is retrofitted with the ZA Example ZA 25 ...

Page 33: ... the module slide moves away from the base body In the case of a failure of the shock absorber the screws would be overloaded after some 10 000 cycles and would break Please note the following picture This application is not permitted ZA acts on the stopper angle when retracted not permitted Shock absorber Catch Base element ZA Intermediate stop Carriage module ...

Page 34: ...34 PS 25 32 OI vers 3 5 gb 21 07 14 docx Stop position on the intermediate stop Position of the intermediate stop on the ZA catch Final position with retracted ZA catch Example ZA 25 ...

Page 35: ... intermediate position cylinder is moved to directly from one side module damage must be expected Operating sequence of the intermediate position using intermediate stop Positiond Pressure on Description 1 P2 P3 Slide completely right Catch of the ZA on 2 P2 P4 Slide completely right Catch of the ZA on 3 P1 P4 Slide moves to intermediate position Catch of the ZA on 4 P1 Pulse on P2 approx 0 2sec v...

Page 36: ...s 3 5 gb 21 07 14 docx Set stop position with extension to Module PS Stop position with extension Procedure Disconnect compressed air from module loosen and remove the two stop pins 1 screw in and tighten new stop pins 1 ...

Page 37: ... personal injury due to fast movements of moving parts Maintenance interval Service measures As required Clean the module with a dry lint free cloth The module must not be washed down do not use any aggressive cleaners 1 Montly Check the safety labels for damage readability and cleanliness Further maintenance Under the following conditions is the PS linear module maintenance free Clean workshop at...

Page 38: ... with oiled air the oil types listed below should be used Festo special oil Avia Avilub RSL 10 BP Energol HPL 10 Esso Spinesso 10 Shell Tellus Oil C 10 Mobil DTE 21 Blaser Blasol 154 Oil quantity 5 10 oil drops per 1000 l air Viscosity range 9 to 11 mm s cST at 40 C ISO class VG 10 according to ISO 3448 NOTE Module inserts for ionized air environments e g in case of high voltage procedures such ha...

Page 39: ...n 4 see cataloge technical 50105234 50222737 50138771 50138579 11016714 11009034 50100321 50100325 Accessories PS 32 Types Order No Shock absorber ASSD M14x1 1 Intermediate stop ZA PS 32 Set stop position with extension Adjusting stop screw AS 08 18 INI Ø 4X25 Sn1 0 PNP close M8x1 INI Ø 4 6 5x45 Sn1 0 PNP close M8x1 Intermediate position ZA Position 2 Intermediate position ZA Position 4 see catalo...

Page 40: ...ly connected Check pneumatic connection One way restrictor completely closed Open one way restrictor Module defective Return module to Afag Slide moves too hard to the final position Shock absorber wrongly adjusted Shock absorber faulty Readjust shock absorber Replace shock absorber Max useful load exceeded Reduce useful load Slide speed to high Reduce speed by means of one way restrictor Air esca...

Page 41: ...can be exchanged by the customer itself when the guarantee has expired NOTE All the other faulty parts must exclusively be replaced by company Afag automation AG When the customer detects that the respective module is still under guarantee he returns the module to company Afag automation AG for repair If the guarantee has already expired the customer must decide whether he repairs the module by hi...

Page 42: ...0105235 50138588 50138595 50189496 50189496 50138590 50138597 50138579 50138592 50138584 50138594 50138564 50138564 50111822 50111823 5 0 0 Disposal NOTE PS modules which cannot be used any more must not be disposed of as a complete unit but must be disassembled and recycled according to the type of material Materials than cannot be recycled must be disposed of in accordance with the legal regulat...

Page 43: ...43 PS 25 32 OI vers 3 5 gb 21 07 14 docx ...

Page 44: ...44 PS 25 32 OI vers 3 5 gb 21 07 14 docx Afag Automation AG Fiechtenstrasse 32 CH 4950 Huttwil Switzerland Tel 41 0 62 959 86 86 Fax 41 0 62 959 87 87 e mail sales afag com Internet www afag com ...

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