AETNAGROUP Robopac Rotoplat 507 Instruction Manual Download Page 42 | Manualshive

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Chapter 7

MAINTENANCE INFORMATION

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34

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English

C72

4146

000.fm

ID

M

7.3.

LUBRICATION POINT DIAGRAM

Lubricate the illustrated parts at the time and with the
methods indicated.

Key:

Smear with grease

Check lubricant level

(1)

(1) The reduction gears and gear motors can be lubricated with grease, oil or with permanent lubrication. Refilling and/or change shall not be
performed in case of permanently lubricated reduction gears and gear motors.

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Summary of Contents for Robopac Rotoplat 507

Page 1: ...RUCTIONS MANUAL GB IDM C024146000 fm ROTOPLAT 507 707 ROTATING PLATFORM MACHINE FOR PLASTIC STRETCH FILM WRAPPING English Edition __________________________ Instructions manual code __________________...

Page 2: ......

Page 3: ...37 73 23 89 336 I NL EG Verklaring van overeenstemming Richtlijn 98 37 EG bijlage II type A ROBOPAC s a verklaart dat de machine die bedoeld is voor ambachtelijke en industri le omgevingen met de hie...

Page 4: ...37 WE 73 23 EWG 89 336 EWG wraz z p niejszymi zmianami I SK ES vyhl senie o zhode Smernica 98 37 ES pr loha II typ A Akciov spolo nost ROBOPAC s a identifikovate n pod a vy ie uveden ch dajov v z hlav...

Page 5: ...uction or injuries to persons or da mage to things caused by malfunctions or forced suspension in using the machine covered by the warranty GB The warranty does not cover damage caused by transport da...

Page 6: ......

Page 7: ...contribui o importante para o melhoramento dos servi os que a ROBOPAC deseja oferecer aos pr prios clientes EL E HNIKA ROBOPAC ROBOPAC NL NEDERLANDS De voor U liggende handleiding is bedoeld als een p...

Page 8: ...o nosti ROBOPAC je odteraz k Va im slu b m pre ak ko vek probl m o sa t ka technick ho servisu n hradn ch dielov a pre ak ko vek inova n po iadavku ktor m e pom ct zlep it Va u innost Ka d pripomienka...

Page 9: ...MENDATIONS 21 5 2 TABLE ROTATION CHAIN ADJUSTMENT 21 5 3 REEL CARRIAGE LIFTING CHAIN ADJUSTMENT 21 5 4 PLURIBALL REEL BRAKE ADJUSTMENT 22 5 5 PRESSER HEIGHT ADJUSTMENT 22 6 INFORMATION ON USE 6 1 RECO...

Page 10: ...available in the event consultation is required The manufacturer reserves the right to carry out mod ifications without obligation of prior notice To better stress the importance of some passages or...

Page 11: ...heir meanings Ordinary maintenance group of functions necessary to maintain suitable machine operations and efficien cy Normally the manufacturer who defines the neces sary skills and intervention pro...

Page 12: ...y devices designed to avoid any harm befalling the operator or other per sons who come into contact with the machine in any way The machine is produced in a range of different models in order to suit...

Page 13: ...stroke equal to slide shaft height pneumatic cylinder In the first case height must be adjusted according to the size of the product to be wrapped in the second case no adjustments are necessary Plat...

Page 14: ...han stand ard loads Automatic cutting device it cuts the film automatically at the cycle end 2 3 OPERATIONAL CYCLE Phase 1 The operator places the load on the rotating table and clasps the film in the...

Page 15: ...ng the spool carriage it stops the spool carriage falling in the event that the lifting rope breaks C Main switch to turn the electric supply on and off It can be padlocked to prevent unauthorised per...

Page 16: ...sitioning of the devices on board of the machine A Photocell detects the presence and the height of the load to be wrapped B Carriage limit stop microswitch activates when the spool carriage reaches t...

Page 17: ...o rod cylinder stroke H3100 2700 mm Air consumption 18 5 Nl min Film spool dimensions D Max external diameter 300 mm H Reel height 500 mm Reel height USA 750 mm Film thickness 17 35 micron d Internal...

Page 18: ...loading unloading area C Boundary area Slide shaft Ref Overall size H 2200 H 2400 H 2800 H 3100 A 2350 2550 2950 3250 B 2580 2780 3180 3480 Rotating table Ref Overall size 1650 1800 elongated 1800 22...

Page 19: ...standards Lm Average level of pressure on the measurement surface Lw Acoustic power output Lop Level at the operator s place Caution Precaution Prolonged exposure over 85 dB A may cause health problem...

Page 20: ...rectly indicated on the packing on the machine and in the operating in structions Personnel who load unload and transport the machine must possess skills and acquired certified experience in the speci...

Page 21: ...rsonnel with acquired certi fied experience in the specific field Replace worn out components with original spare parts Use oils and greases suggested by the manu facturer All this can ensure plant fu...

Page 22: ...their locations are detailed in 1 5 together with the relative explanations It shows the hooking points for chain lifting It shows the insertion points for the lifting forks Do not grasp with your han...

Page 23: ...led and appropriately protected and packaged Some parts the electric parts in particular are protect ed with anti moisture nylon All the necessary information for loading and unload ing is found on th...

Page 24: ...own in figure a flat surface steady and without vibrations with ad equate weight supporting capacity also in consider ation of the palletised loads to be wrapped The area must be equipped with a power...

Page 25: ...e in corre spondence with the hinge 2 Insert the screws L in the hinge without tightening them 3 Secure the hook of the lifting equip ment to the bracket M of the sliding mast and tension it 4 Lift th...

Page 26: ...the presser plate T to the arm Information If the presser is delivered with the machine the pneumatic connections have already been per formed by the manufacturer Pluriball kit assembly optional 1 Re...

Page 27: ...insert metal plates A between the screws and the floor 4 7 MACHINE FOUNDATION Create a trench in the floor for the foun dation template C and secure with a layer of cement Information The depth X must...

Page 28: ...ONNECTIONS Standard models work with a mains voltage of 220 240V 1Ph 50 60 Hz 220 240V 3Ph 50 60 Hz 380 415V 3Ph N 50 60 Hz Proceed as follows for electrical connections 1 Check that the mains voltage...

Page 29: ...ration proceed in the follow ing way 1 Remove the cover guard A 2 Loosen gear motor lock screws B 3 Use the register screw C to adjust the chain 4 Tighten the reducer fastening screws B when finished...

Page 30: ...nder For this operation proceed in the following way 1 Loosen the screw A 2 Adjust the height of the pneumatic cylinder B on the guide C according to the size of the product to be wrapped 3 Tighten th...

Page 31: ...M No rod pneumatic cylinder This cylinder does not require adjustments for wrap ping heights over 860 mm The presser arm must be overturned for lower heights see 4 5 Pneumatic presser H 2400 Pneumatic...

Page 32: ...ations foreseen by the manufacturer and do not tamper with any device to obtain perform ances other than those provided Before use check that the safety devices are correctly in stalled and efficient...

Page 33: ...ping cycle again Press pulse button for less than 2 seconds max 5 pulses The rotating table carries out a number of revolutions corresponding to the number of set pulses and the carriage continues to...

Page 34: ...Note To cancel press buttons A B simulta neously with the message D1 appears 6 6 DESCRIPTION OF YELLOW BUTTONS FOR PARAMETER SETTING 1 Table rotation speed button to set the rotation speed of the rot...

Page 35: ...three seconds to change the function LED on sets stopping delay of the spool carriage respect to the detection of pallet end by the pho tocell Blinking LED excludes the detection of pallet end by the...

Page 36: ...TER SETTING For this operation proceed in the fol lowing way 1 Switch the machine on see 6 8 2 Select the number of the program A 3 Press the key of the parameter to be modified to display the value s...

Page 37: ...ycle with feeder To select this cycle press button P the corresponding LED comes on The machine performs a cycle which is aimed at facilitating the coverage of the pallet by the operator and which gua...

Page 38: ...Information To pause the cycle press the Stop cycle B button press the Start cycle button A to restart Remote control optional to start and stop the wrapping cycle by remote con trol 1 Press Start to...

Page 39: ...its housing provid ed on the reel carriage 2 Unwrap the film and place it between the rollers ac cording to the diagram depicted on the plate Information The adhesive side of the reel is indicated on...

Page 40: ...REEL LOADING For this operation proceed in the following way 1 Position the reel with the film in its housing provid ed on the reel carriage 2 Unwrap the film and place it between the rollers ac cordi...

Page 41: ...Condensate drainage Clean filter Clean with a blast of air and alcohol See Cleaning the air filter Every 200 hours Rubber coated rollers Cleaning Clean with alcohol Lifting chain Greasing See Lubricat...

Page 42: ...at the time and with the methods indicated Key Smear with grease Check lubricant level 1 1 The reduction gears and gear motors can be lubricated with grease oil or with permanent lubrication Refillin...

Page 43: ...Worm gear motor MELLANA OIL 460 IP SPARTAN EP 460 ESSO BLASIA 460 AGIP MOBILGEAR 634 MOBIL OMALA EP 460 SHELL ENERGOL GR XP 460 BP Grease TELESIA COMPOUND B IP Gear and worm gear motor STRUCTOVIS P L...

Page 44: ...e valve C to empty condensation 3 Push the valve C up until all con densation is removed 4 Tighten the valve C 7 6 CLEANING THE AIR FILTER For this operation proceed in the fol lowing way 1 Unscrew th...

Page 45: ...the overload cause and press the Reset button E41 Serial communication alarm Electronic anomaly Contact the service centre E42 Cycle parameter initialisation alarm Electronic anomaly Contact the servi...

Page 46: ...D 24Vdc DL8 H2 End product photocell status signal LED DL9 H5 Table in phase status signal LED DL10 H7 Transpallet photocell status signal LED DL11 H10 Not available DL12 H12 Not available DL13 H13 No...

Page 47: ...xpress authorisa tion To request parts follow the indications found in the spare parts catalogue 9 2 REPLACING ROTATING TABLE WHEELS For this operation proceed in the following way 1 Loosen the screws...

Page 48: ...nformation This operation must be performed by skilled te chnicians according to the work safety laws in force Do not litter the environment with non bio degradable products lubricants and non ferrous...

Page 49: ...4146000 fm IDM ENCLOSURES PNEUMATIC DIAGRAM ROD PNEUMATIC CYLINDER Legend A Filter regulator unit B Solenoid valve C Flow regulator D Muffler E Drain regulator F Presser drive pneumatic cylinder IDM 2...

Page 50: ...CA24146000 fm IDM PNEUMATIC CIRCUIT DIAGRAM NO ROD PNEUMATIC CYLINDER Legend A Filter regulator unit B Solenoid valve C Quick release valve D Muffler E Drain regulator F Presser drive pneumatic cylind...

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