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English

Chapter 1

gENErAL INforMATIoN

1.2. 

manufacTurer and machIne 

IdenTIfIcaTIon

The illustrated identification plate is applied directly on the machine. 

It contains references and indispensable operating safety indications.

a) 

Machine model.

B) 

Machine’s serial number.

c) 

year of manufacture.

d) 

Power supply voltage.

e) 

Power supply frequency.

f) 

Power supply phases.

G) 

Electrical power consumption.

h) 

Total installed power.

l) 

Air consumption.

m) 

Max. air supply pressure.

n) 

Machine weight.

p) 

Manufacturer’s name.

Summary of Contents for Robopac INDEX 50

Page 1: ...Index 50 65 serial n GB USE AND MAINTENANCE MANUAL Translation of the original instructions Box spacer Instructions manual code 3709300449 English Edition 0 0215...

Page 2: ......

Page 3: ...ouncil Directive 2004 108 EC dated December 15 2004 European Parliament and Council Directive 2006 95 EC dated December 12 2006 reference to harmonised standards and relevant annexes in applicable poi...

Page 4: ......

Page 5: ...kaging and unpacking 23 4 3 Transport and handling 24 4 4 Machine Installation 25 4 5 Installation of consent switch 26 4 6 Recommendations for connections 27 4 7 Electrical connection 27 5 Informatio...

Page 6: ...2 English Summary Page deliberately empty...

Page 7: ...ell known and easy to access place available for reference any time the need should arise Refer to the table of contents and the analytical index in order to easily identify the subjects of interest S...

Page 8: ...ctly on the machine It contains references and indispensable operating safety indications A Machine model B Machine s serial number C Year of manufacture D Power supply voltage E Power supply frequenc...

Page 9: ...use and ordinary maintenance of the machine Maintenance technician A person authorised and chosen among those who have the requirements skills and information necessary to perform ordinary and extraor...

Page 10: ...ll your needs ROBOPAC SPA VIA FABRIZIO DA MONTEBELLO 81 47892ACQUAVIVAGUALDICCIOLO REPUBBLICAS MARINO RSM Phone 0549 international 378 910511 Fax 0549 908549 905946 http www aetnagroup com 1 5 Attache...

Page 11: ...the good manufacturing regulations and the standards in force The machine has been designed to be constructed and equipped with devices that ensure intrinsic safety Tampering with the safety devices a...

Page 12: ...eas that are dangerous and hard to access Install the machine according to the minimum perimeter indicated by the manufacturer and the surrounding activities Should the machine interface directly indi...

Page 13: ...machinery with the safety devices not properly installed and efficient Alwaysweartheindividualsafetydevicesindicatedinthe instructions for use and provided by the standards in force regarding the saf...

Page 14: ...t use the machine as a workbench Do not use or let the machine be used for purposes or in ways not provided by the manufacturer Do not use or make use of machines with defective deactivated and or not...

Page 15: ...training and meet the suitable conditions for carrying out the activities in safety conditions The employer must inform the operator on the INCORRECT USES predictable and on the persistent Residual ri...

Page 16: ...afety and health of the operators The residual risks are all the risks that persists although all safety solutionshavebeenappliedandintegratedduringmachinedesign The list specifies the residual risks...

Page 17: ...acturer Do not use products that contain corrosive toxic and inflammable substances Wear the individual protection devices provided by the laws on workplace safety and indicated in the instructions fo...

Page 18: ...nt Check that the plates are clearly readable and if necessary replace them with new ones that shall be positioned in the same places as previously A Electrical hazard sign Do not access this area ris...

Page 19: ...011004 English 15 Chapter 2 Safety information 2 8 Surrounding areas The illustration depicts the perimeter work areas of the machine A Operator s working area occasional B Box entry zone C Box exit z...

Page 20: ...uids or insubstantial materials must be suitable for the product and must be perfectly closed and tight in order to prevent any leaks of the content It is equipped with a series of safety devices desi...

Page 21: ...in parts A Base B Transport unit The two motorised conveyors move the box on the roller unit C Adjustable guides D Electric panel According to the different operating requirements this machine can be...

Page 22: ...gers the micro switch that the stops the conveyor The box that has just transited is in the taping machine while the incoming one is stopped on the conveyor upstream the conveyor belt because it is st...

Page 23: ...h padlock to activate and deactivate the power supply It comes with a padlock to prevent unauthorised personnel from activating the power supply A Gear motor moves the conveyor belts B Micro switch to...

Page 24: ...the machine the manufacturer furnishes the accessories listed below A Casters with brake set of 4 wheels B Infeed roller conveyor L 500 mm 3 6 Technical specifications The figure and table specify the...

Page 25: ...machine downstream H Max with table in standard position See taping machine downstream Max weight 50 Kg Table 3 3 Machine technical specifications Description Machine model INDEX 50 INDEX 65 Infeed s...

Page 26: ...alled in order to ensure that it may be easily operated without creating any unnecessary risks for personnel Therefore we suggest the following prerequisites suitable room temperature See 3 6 technica...

Page 27: ...the possible RESIDUAL RISKS 4 2 Packaging and unpacking The packing is realised keeping the overall dimensions low also in consideration of the transport chosen To facilitate transport shipping can b...

Page 28: ...dsuddenmovements adequately anchor the machinery to the means of transportation Important For further transportation recreate the initial packaging conditions for transport and handling The machine ca...

Page 29: ...dicated 1 Lift the machine See 4 3 transport and handling 2 If the machine is equipped with swivel wheels F screw them onto the feet 3 If necessary identify the exact positionandtracetheco ordinates t...

Page 30: ...ng and installation operations 6 If machine is supplied with casters block them Install switch A on taping machine The triggered micro switch stops the conveyor belts of the Index and when released it...

Page 31: ...ions are completed make sure these requisites were observed by performing a general inspection before making the unit operative 4 7 Electrical connection Proceed as follows for electrical connections...

Page 32: ...ntervention activate all the safety de vices provided stop the machine and assess if any residual energy is still present Provide suitable safety conditions in compliance with the regulations on workp...

Page 33: ...oosen nut C 4 Remove caps B 5 Act on screw D to adjust belt tension E Important To check tension attain to what indicated in the figure The resulting shift R should be 10 15 mm 6 Tighten the nut C 7 R...

Page 34: ...ted 1 Deactivate the main electric switch to put the machine in safety conditions 2 Operate the counter nuts E and the nuts F to adjust the tension of chain G Important Check the tension of the chain...

Page 35: ...orrectly and in good working order Only implement the uses intended by the manufacturer and do not tamper with any device to obtain performances different from the intended ones 6 2 Control descriptio...

Page 36: ...ed as indicated Switching on 1 Turn the master switch A to I ON to activate the power supply Switching off 2 Turn the master switch A in position 0 off to disable the power supply 6 4 Starting and sto...

Page 37: ...ingoperatingconditions turn the main switch A to 1 on to authorise the restarting of the machine 6 6 Format Change Before starting to operate with different features with respect to previous ones you...

Page 38: ...box 4 Tighten knobs Q 6 8 Height setting of work table Proceed as indicated 1 Lift the machine as indicated in the figure See 4 3 transport and handling 2 Loosen screws U adjust supporting leg V to th...

Page 39: ...entions with all the safety devices enabled and wear the DPI provided Mark the intervention area and prevent access to the devices that if activated may cause unexpected hazards and jeopardize the saf...

Page 40: ...adjust if necessary adjust See 5 2 conveyor belt adjustment Self centering guides driving chain General inspection Wash with solvent let it dry and lubricate See 7 3 Lubrication point diagram Check te...

Page 41: ...the main components and the frequency of the lubrication interventions Symbol and Description Smear with grease Keep to the recommended lubrication frequency to get top machine performances and a long...

Page 42: ...0 ESSO BLASIA 460 AGIP MOBILGEAR 634 MOBIL OMALA EP 460 SHELL ENERGOL GR XP 460 BP Grease TELESIA COMPOUND B IP Gear and worm gear motor STRUCTOVIS P LIQUID KLUBER TOTALCARTER SYOO TOTAL Synthetic oil...

Page 43: ...ms the possible causes and solutions Table 8 1 List of problems Problem Cause Remedy The box blocks during transit Conveying belts worn out Replace conveying belts See 9 2 conveyor belt replacement Si...

Page 44: ...is not described in the manual but contact an assistance service authorised by the manufacturer Do not damp in the environment materials pollutant liquids and the residues created during the interven...

Page 45: ...C 4 Remove caps B 5 Act on screw D to completely loosen belt F 6 Remove transmission cover E 7 Remove tape F and replace it 8 Adjust belt tension See 5 2 conveyor belt adjustment 9 Repeat the operatio...

Page 46: ...ts E F to loosen chains G completely 3 Remove the chain links T and remove chains G 4 Install the new chains and lock them with the chain links 5 Adjust chain tension See 5 3 how the adjust the drivin...

Page 47: ...n electrical knife to stop the machine under safe conditions 2 Remove transmission cover A 3 Remove link C and remove chain B 4 Install a new chain closing it with the link 5 Refit guard A 6 Restart t...

Page 48: ...annot be restarted and position it in a place not easy to access Empty in ad adequate way the systems containing damaging substances and do it in accordance with the current laws in force at workplace...

Page 49: ...duction or injuries to persons or damage to things caused by malfunctions or forced suspension in using the machine covered by the warranty The warranty does not cover damage caused by transport damag...

Page 50: ...46 English Chapter 10 Enclosed documentation Page deliberately empty...

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