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Aerotech XL4s, Hardware Manual

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Aerotech XL4s Hardware Manual Download Page 8

Agency Approvals

Aerotech tested its XL4s drives and found that they obey the standards that follow:

Approval:

CUS NRTL

Approving Agency:

TUV SUD America Inc.

Certificate #:

U8 068995 0031 Rev. 00

Standards:

CAN/CSA-C22.2 No. 61010-1:2012 ,
EN 61010-1:2010,
UL 61010-1:2012

Visit

https://www.tuev-sued.de/product-testing/certificates

to view Aerotech's TÜV SÜD certificates.

Type the certificate number listed above in the search bar or type "Aerotech" for a list of all Aerotech
certificates.

XL4s Hardware Manual

Agency Approvals

www.aerotech.com

8

Summary of Contents for XL4s

Page 1: ...Revision 2 02 Automation1 XL4s High Performance Voice Coil Drive HARDWARE MANUAL...

Page 2: ...spare or replacement parts To get help immediately contact a service office or your sales representative Include your customer order number in your email or have it available before you call This man...

Page 3: ...tor 20 2 1 3 External Power Supply Options 21 2 1 4 Minimizing Noise for EMC CE Compliance 22 2 2 HyperWire Interface 23 2 3 Position Synchronized Output Connector 24 2 4 Encoder Output Connector 25 2...

Page 4: ...e 2 7 Digital Outputs Connected in Current Sourcing Mode 31 Figure 2 8 Digital Outputs Connected in Current Sinking Mode 31 Figure 2 9 Digital Inputs Connected to Current Sourcing Devices 32 Figure 2...

Page 5: ...e 2 17 Digital and Analog I O Connector A Pinout 29 Table 2 18 Digital and Analog I O Connector B Pinout 29 Table 2 19 Mating Connector Part Numbers for the Digital Analog I O Connectors 29 Table 2 20...

Page 6: ...This page intentionally left blank List of Tables XL4s Hardware Manual 6 www aerotech com...

Page 7: ...d has been designed to be in conformity with the applicable requirements of the following standard s when installed and used in accordance with the manufacturer s supplied installation instructions EN...

Page 8: ...U8 068995 0031 Rev 00 Standards CAN CSA C22 2 No 61010 1 2012 EN 61010 1 2010 UL 61010 1 2012 Visit https www tuev sued de product testing certificates to view Aerotech s T V S D certificates Type th...

Page 9: ...ovided by the equipment could be impaired l The life expectancy of the product could be decreased Safety notes and symbols are placed throughout this manual to warn you of the potential risks at the m...

Page 10: ...hat all components are grounded correctly and that they obey the local electrical safety requirements 7 Install the necessary precautions to supply safety and protection to the operator DANGER System...

Page 11: ...t information such as the l Customer order number please provide this number when requesting product support l Drawing number l System part number Handling IMPORTANT It is the responsibility of the cu...

Page 12: ...item on your Sales Order in the Integration section Figure 1 Installation Connection Overview 1 Connect a PC HyperWire port to the HyperWire In port Section 2 2 2 Connect the Digital Analog I O Secti...

Page 13: ...PSO firing Section 2 3 l Three axis Part Speed PSO firing that uses the PSO firing circuit based off of the commanded vector velocity of up to three axes refer to the online Help l Two auxiliary chann...

Page 14: ...The block diagram that follows shows a summary of the connector signals Figure 1 2 Functional Diagram Chapter 1 XL4s Overview XL4s Hardware Manual 14 www aerotech com...

Page 15: ...ontinuous 10 A Control Supply Input Voltage 85 240 VAC Input Frequency 50 60 Hz Inrush Current 16 A Input Current 0 35 A max Output Voltage 76 V Peak Output Current 20 A Continuous Output Current 5 A...

Page 16: ...d connections Table 1 3 Mounting Specifications XL4s Customer Supplied Enclosure IP54 Compliant Weight 2 9 kg Mounting Hardware M4 8 screws four locations not included Mounting Orientation Vertical ty...

Page 17: ...1 2 2 Dimensions Figure 1 3 Dimensions XL4s Hardware Manual 1 2 2 Dimensions www aerotech com 17...

Page 18: ...is product above 2 000 m or below sea level contact Aerotech Inc Pollution Pollution Degree 2 Typically only nonconductive pollution occurs Operation Use only indoors 1 4 Drive and Software Compatibil...

Page 19: ...Refer to Table 3 5 for fuse values and part numbers The Control Supply contains an internal filter It is not necessary to use an external filter for CE compliance IMPORTANT Refer to local electrical s...

Page 20: ...ANGER To prevent the risk of electric shock do not operate the XL4s without a ground connection Figure 2 2 Motor Supply Connections Table 2 3 Motor Supply Wiring Specifications Pin Description Recomme...

Page 21: ...The output of each power supply must not be ground referenced l The output of each power supply must be specified to be used in positive or negative polarity The XL4s controller can source 10 A peak c...

Page 22: ...e panel Mount line filters close to the drive to keep the wire length between the drive and filter to a minimum Use a line filter such as Aerotech s UFM ST on the Control Supply AC inputs The followin...

Page 23: ...r to re establish communication WARNING Do not connect or disconnect HyperWire cables while you are loading firmware or damage to the drives may occur Table 2 5 HyperWire Card Part Number Part Number...

Page 24: ...opto isolator near the electronics that receive the PSO output pulse Table 2 7 PSO Connector A Pinout Pin Label Description In Out Bi Connector 1 O1 PSO Output Output 2 O1 PSO Output Output 3 O2 Reser...

Page 25: ...A 7 PSO External Sync Input 8 5V Output 9 SIN Output 10 Reserved N A 11 COS Output 12 Reserved N A 13 Reserved N A 14 Reserved N A 15 Ground N A Table 2 12 Mating Connector Part Numbers for the Encod...

Page 26: ...the PSO Waveform module will not generate the configured waveform when an output event is received until the rising edge of the synchronization signal occurs Table 2 13 PSO External Sync Specification...

Page 27: ...ion Input 11 Frame Ground N A 12 Motor Output 13 Motor Output 14 Sine Input 15 Cosine Input 16 Encoder Ground N A 17 Reserved N A 18 Reserved N A 19 Reserved N A 20 Marker Input 21 Encoder Ground N A...

Page 28: ...controller parameters to get the best performance For more information refer to the Help file Table 2 16 Analog Encoder Input Specifications Specification Value Input Frequency max 500 kHz Input Ampl...

Page 29: ...Input Input 7 AI Analog Input Input 8 GND Ground N A Table 2 18 Digital and Analog I O Connector B Pinout Pin Label Description In Out Bi Connector 1 DI0 Digital Input 0 Optically Isolated Input 2 DI...

Page 30: ...be used with ground referenced circuits The digital outputs have overload protection They will resume normal operation when the overload is removed Table 2 20 Digital Output Specifications Digital Ou...

Page 31: ...Figure 2 7 Digital Outputs Connected in Current Sourcing Mode Figure 2 8 Digital Outputs Connected in Current Sinking Mode XL4s Hardware Manual 2 6 1 Digital Outputs www aerotech com 31...

Page 32: ...pproximate Input Current Turn On Time Turn Off Time 5 V to 24 V 6 mA 10 s 43 s Table 2 23 Digital Input Pins on the Digital Analog I O B Connector Pin Label Description In Out Bi 1 DI0 Digital Input 0...

Page 33: ...or reset the drive Table 2 24 Analog Output Specifications Specification Value Output Voltage 10 V to 10 V Output Current 5 mA Resolution bits 16 bits Table 2 25 Analog Output Pins on the Digital Anal...

Page 34: ...mmon Refer to Figure 2 12 Table 2 26 Analog Input Specifications Specification Value AI AI 10 V to 10 V 1 Resolution bits 16 bits Input Impedance 1 M 1 Signals outside of this range may damage the inp...

Page 35: ...SIN1 Encoder SIN Input Input 2 SIN1 Encoder SIN Input Input 3 COS1 Encoder COS Input Input 4 COS1 Encoder COS Input Input 5 ESTOP Emergency Stop Opto Isolated Input Input 6 ESTOP Emergency Stop Opto...

Page 36: ...Figure 2 13 Encoder Input Connector Encoder Connections 2 7 Encoder Input Connectors XL4s Hardware Manual 36 www aerotech com...

Page 37: ...ESTOP input is scaled for an input voltage of 5 24 volts Figure 2 14 ESTOP Sense Input Schematic Table 2 32 ESTOP Pins on the Encoder Input Connector Pin Label Description In Out Bi 5 ESTOP Emergency...

Page 38: ...Output Polarity Switch The Laser Output Polarity switches are reserved for future use Figure 2 15 Laser Output Polarity Switch Location 2 8 Laser Output Polarity Switch XL4s Hardware Manual 38 www aer...

Page 39: ...ENCODER OUT command Configure each Sync port as an input or an output PsoDistanceConfigureInputs A3200 PSOTRACK INPUT command Let the PSO to track the SYNC A or SYNC B port PsoWindowConfigureInput A3...

Page 40: ...This page intentionally left blank 2 10 PC Configuration and Operation Information XL4s Hardware Manual 40 www aerotech com...

Page 41: ...is the danger of electric shock 3 All tests must be done by an approved service technician Voltages inside the controller and at the input and output power connections can kill you Table 3 1 LED Descr...

Page 42: ...ds and electrically conductive material go into the chassis Examine all cables and connections to make sure they are correct Make sure that all connections are correctly attached and not loose Replace...

Page 43: ...ontrol Board Fuse Specifications Fuse Description Size Aerotech P N Third Party P N F1 Control Supply Power at Pin 1 2 A S B EIF01048 Littelfuse 0875002 MXEP F2 Control Supply Power at Pin 1 2 A S B E...

Page 44: ...ly Table 3 5 Power Board Fuse Specifications Fuse Description Size Aerotech P N Third Party P N F1 Motor Bus Supply 10 A S B EF01020 Littelfuse 215010 P F2 Motor Bus Supply 10 A S B EF01020 Littelfuse...

Page 45: ...ization RMA number must accompany any returned product s The RMA number may be obtained by calling an Aerotech service center or by submitting the appropriate request available on our website www aero...

Page 46: ...al rates apply If during the on site repair it is determined the problem is not warranty related then the terms and conditions stated in the following On Site Non Warranty Repair section apply On site...

Page 47: ...sections have been updated l EU Declaration of Conformity l Agency Approvals 2 00 General Update 1 04 Updated Section 1 2 1 03 Updated Table 1 1 1 02 Updated to AUTOMATION1 hardware 1 01 Added Table 2...

Page 48: ...This page intentionally left blank Appendix B Revision History XL4s Hardware Manual 48 www aerotech com...

Page 49: ...er number 11 D Declaration of Conformity 7 Digital Analog I O Connectors Analog Inputs Differential 34 Mating Connector Part Numbers 29 Digital and Analog I O Connector Analog Outputs 33 Digital Input...

Page 50: ...ons 20 Power Board Assembly 44 PSO External Sync Input Schematic 26 Third Party Power Supply Connection 21 22 TM3 Transformer Control and Power Wiring 22 fluids dangerous 42 Functional Diagram 14 H Ha...

Page 51: ...PSO Connectors Mating Connector Part Numbers 24 PSO External Sync Input Schematic 26 PSO External Sync Specifications 26 PSO Output Sources 24 PSO Specifications 24 R Revision History 47 S Safety Pro...

Page 52: ...Index XL4s Hardware Manual This page intentionally left blank 52 www aerotech com...

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