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Nmark SSaM Hardware Manual

Troubleshooting

Chapter 3: Maintenance

This section covers the internal boards, important board components, and how to clean the drive.

D A N G E R : Always disconnect the Mains power connection before opening the Nmark SSaM
chassis.

D A N G E R : Before performing any tests, be aware of lethal voltages inside the controller and
at the input and output power connections. A qualified service technician or electrician should
perform these tests.

Table 3-1:

Troubleshooting

Symptom

Possible Cause and Solution

No Communication

Make sure the FireWire cables are fully inserted in the port.

Make sure the PWR LED is illuminated (this indicates that AC power is
present).

Laser Does Not Turn On

Check the Laser Interface connections (

).

www.aerotech.com

Chapter 5

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Summary of Contents for Nmark SSaM

Page 1: ...Patent Number US 8 426 768 B2 Revision 2 06 00 Nmark SSaM Hardware Manual ...

Page 2: ... Files and Cable Drawings Frequently Asked Questions The Frequently Asked Questions FAQs section provides answers to most common questions about Aerotech products Link Product FAQs Product Training View training information and schedule a training class Link Training Sessions Request Product Repair or Return We offer complete service and repair services for all of our products Learn more about our...

Page 3: ...inimizing Conducted Radiated and System Noise 23 2 3 FireWire Interface 24 2 4 Laser Interface TB102 25 2 4 1 Emergency Stop Sense Input TB102 29 2 5 XY2 100 Interface J104 30 2 6 Digital Outputs TB101 A 31 2 7 Digital Inputs TB101 B 34 2 8 Analog I O Interface TB103 A B 37 2 8 1 Analog Outputs TB103 B 38 2 8 2 Differential Analog Inputs TB103 A B 39 2 9 Digital I O Connector Interface TB107 A B 4...

Page 4: ... 28 Figure 2 7 ESTOP Sense Input TB102 29 Figure 2 8 Digital Outputs TB101 A 32 Figure 2 9 Outputs Connected in Current Sourcing Mode 33 Figure 2 10 Outputs Connected in Current Sinking Mode 33 Figure 2 11 Digital Inputs TB101 B 35 Figure 2 12 Inputs Connected to a Current Sourcing Device 36 Figure 2 13 Inputs Connected to a Current Sinking Device 36 Figure 2 14 Analog Outputs TB103 B 38 Figure 2 ...

Page 5: ... A B 31 Table 2 17 Digital Output Specifications TB101 31 Table 2 18 Digital Input Specifications 34 Table 2 19 Digital Inputs Pinout TB101 B 34 Table 2 20 Mating Connector Part Numbers for the Digital I O Connector TB101 A B 34 Table 2 21 Analog I O Pinout TB103 A 37 Table 2 22 Analog I O Pinout TB103 B 37 Table 2 23 Mating Connector Part Numbers for the Analog I O Connector TB103 A B 37 Table 2 ...

Page 6: ...Table of Contents Nmark SSaM Hardware Manual 6 www aerotech com This page intentionally left blank ...

Page 7: ... EU 2015 863 Directive Restricted Substances RoHS 3 and has been designed to be in conformity with the applicable requirements of the following Standard s when installed and used in accordance with the manufacturer s supplied installation instructions EN 61010 1 2010 Safety Requirements for Electrical Equipment Authorized Representative Simon Smith European Director Address Aerotech Ltd The Old Br...

Page 8: ...oval Certification CUS NRTL Approving Agency TUV SUD America Inc Certificate U8 16 06 68995 021 Standards CAN CSA C22 2 No 61010 1 2012 UL 61010 1 2012 EN 61010 1 2010 Visit https www tuev sued de product testing certificates to view Aerotech s TÜV SÜD certificates Type the certificate number listed above in the search bar or type Aerotech for a list of all Aerotech certificates 8 www aerotech com...

Page 9: ...he possibility of electrical shock and bodily injury extreme care must be exercised when any electrical circuits are in use Suitable precautions and protection must be provided to warn and prevent persons from making contact with live circuits 5 Install the Nmark SSaM inside a rack or enclosure 6 Refer to local electrical safety requirements to correctly size external system wires 7 Do not connect...

Page 10: ...Nmark SSaM Hardware Manual Electrical Safety 10 www aerotech com This page intentionally left blank ...

Page 11: ...ted for your system look for a line item on your Sales Order under the heading Integration that drawing can be found on your installation device Device Number Section 2 1 Communication Channel Settings FireWire Section 2 3 FireWire Interface Laser Interface Input Section 2 4 Laser Interface TB102 XY2 100 Interface Section 2 5 XY2 100 Interface J104 Control Supply Section 2 2 1 Control Supply Conne...

Page 12: ...Quick Installation Guide Nmark SSaM Hardware Manual 12 www aerotech com This page intentionally left blank ...

Page 13: ...mily is a galvo scanner control module that synchronizes galvo and servo motion expanding the scanner s field of view and broadening its application base while maintaining the high throughput capabilities expected from scanners Figure 1 1 Nmark SSaM Networked Digital Galvo Controller www aerotech com Chapter 1 13 ...

Page 14: ...ential analog inputs l Three 16 bit analog outputs l Eight digital inputs l Two digital outputs l Three FireWire ports l Three optically isolated Laser Outputs l Three differential Laser Outputs l Dedicated 5 24V Emergency Stop sense input l Internal power supply l 5 VDC 500 mA user output power for encoder Options SRC Configure laser outputs as sourcing outputs default is sinking SINK Configure l...

Page 15: ...rdware Manual Introduction The following block diagram shows a connection summary refer to Chapter 2 and Chapter 3 for more detailed connection information Figure 1 2 Functional Diagram www aerotech com Chapter 1 15 ...

Page 16: ...cal specifications for the Nmark SSaM are listed below Table 1 2 Electrical Specifications Description Nmark SSaM Control Supply Input Voltage 85 240 VAC Input Frequency 50 60 Hz Inrush Current 16 A peak Input Current 0 15 A max Mode of Operation Galvo 16 Chapter 1 www aerotech com ...

Page 17: ...troduction 1 2 Mechanical Design The following figure shows the Nmark SSaM package dimension as well as the typical mounting orientation Figure 1 3 Dimensions Table 1 3 Unit Weight Weight 1 0 kg 2 2 lb www aerotech com Chapter 1 17 ...

Page 18: ... 185 F Humidity Maximum relative humidity is 80 for temperatures up to 31 C Decreasing linearly to 50 relative humidity at 40 C Non condensing Altitude Operating 0 m to 2 000 m 0 ft to 6 562 ft above sea level Contact Aerotech if your specific application involves use above 2 000 m or below sea level Pollution Pollution degree 2 normally only non conductive pollution Use Indoor use only 18 Chapter...

Page 19: ...software first supported the drive Drives that list a specific version number in the Last Software Version column will not be supported after the listed version Table 1 4 Drive and Software Compatibility Drive Type Firmware Revision First Software Version Last Software Version Nmark SSaM 2 21 Current A 4 06 001 Current www aerotech com Chapter 1 19 ...

Page 20: ...Introduction Nmark SSaM Hardware Manual 20 Chapter 1 www aerotech com This page intentionally left blank ...

Page 21: ... 2 the next drive must be set to Device 5 N OTE The drive assigned to the first communication channel number all switches set to ON will be configured by the Axis 1 parameters defined in the software The drive assigned to the second com munication channel will be configured by the Axis 2 parameters etc Table 2 1 Device Number Switch Settings S2 Device Switch Settings Off is indicated by Switch Loc...

Page 22: ...ntains an internal filter an additional external filter located as close as possible to the Nmark SSaM may be required for CE compliance Aerotech recommends Schaffner FN2080 Figure 2 1 Control Supply Connections Table 2 2 Control Supply Input Wiring TB109 Pin Description Recommended Wire Size AC1 Line Input 85 240 Volt AC Input Range 1 3 mm2 16 AWG AC2 Neutral 0V or 85 240 Volt AC Input Range with...

Page 23: ...eness User connections to the product must be made using shielded cables with metal D style connectors and back shells The shield of the cables must be connected to the metal back shell in order for the product to conform to radiated emission standards The Nmark SSaM is a component designed to be integrated with other electronics EMC testing must be conducted on the final product configuration Fer...

Page 24: ...or cables exceeding 4 5 m 15 ft specification Part Number Description NFIRE RPTR 1394A 1394A Extender for copper cable lengths greater than 4 5 m 15 feet NFIRE RPTR 1394A GOF Glass Optical Fiber FireWire Repeater Qty 1 Fiber Cable not included Table 2 6 FireWire Cables copper and glass fiber Part Number Description NCONNECT 60 6 m 20 ft long 6 pin to 6 pin NCONNECT 45 4 5 m 15 ft long 6 pin to 6 p...

Page 25: ...erator safeguarding measures Please refer to your laser manual for additional information Jumpers JP4 JP9 can be configured for sourcing or sinking operation see Figure 2 2 The connector pinout is shown below and the following figures show electrical connection options Table 2 7 Laser Interface Pinout TB102 A Pin Label Description In Out Bi Connector 1 5 5 Volt Power Supply 500 mA max Output 2 LP ...

Page 26: ...e Manual Table 2 10 Output Specifications TB102 Specification Value Maximum Frequency Single Ended 12 5 MHz Maximum Frequency Differential 5 MHz Voltage 5 24 V Output Current 50 mA Figure 2 2 Laser Interface Outputs TB102 26 Chapter 2 www aerotech com ...

Page 27: ...Nmark SSaM Hardware Manual Installation and Configuration Figure 2 3 Current Sinking Configuration with Isolation Figure 2 4 Current Sinking Configuration without Isolation www aerotech com Chapter 2 27 ...

Page 28: ...nstallation and Configuration Nmark SSaM Hardware Manual Figure 2 5 Current Sourcing Configuration with Isolation Figure 2 6 Current Sourcing Configuration without Isolation 28 Chapter 2 www aerotech com ...

Page 29: ... ESTOP bit is enabled in the FaultMask axis parameter the ESTOP input must be driven to prevent the ESTOP fault condition Figure 2 7 ESTOP Sense Input TB102 Table 2 11 TB102B ESTOP Pinout Pin Label Description In Out Bi 7 ES Emergency Stop Digital Input Input 8 ES Emergency Stop Digital Input Input N OTE Connecting the ESTOP input to a relay or other noise producing device requires the use of nois...

Page 30: ...ection N A 11 No Connection N A 12 No Connection N A 13 No Connection N A 14 Clock Output 15 Sync Signal Output 16 Channel 1 Output 17 Channel 2 Output 18 Channel 3 Output 19 Status Input 20 No Connection N A 21 No Connection N A 22 No Connection N A 23 No Connection N A 24 No Connection N A 25 No Connection N A NOTE Many scanner suppliers use the no connection pins on the XY2 100 cable to supply ...

Page 31: ...cally Isolated Output 5 O3 Output 3 Optically Isolated Output 6 O4 Output 4 Optically Isolated Output 7 O5 Output 5 Optically Isolated Output 8 O6 Output 6 Optically Isolated Output 9 O7 Output 7 Optically Isolated Output 10 OM Output Common Minus Input Table 2 16 Mating Connector Part Numbers for the Digital Output Connector TB101 A B Aerotech P N Phoenix P N Wire Size mm2 AWG 10 Pin Terminal Blo...

Page 32: ...Installation and Configuration Nmark SSaM Hardware Manual Figure 2 8 Digital Outputs TB101 A 32 Chapter 2 www aerotech com ...

Page 33: ...Nmark SSaM Hardware Manual Installation and Configuration Figure 2 9 Outputs Connected in Current Sourcing Mode Figure 2 10 Outputs Connected in Current Sinking Mode www aerotech com Chapter 2 33 ...

Page 34: ...irectly connected to the drive s power supply however doing so will effectively defeat the isolation and will reduce noise immunity Table 2 18 Digital Input Specifications Input Voltage Approximate Input Current Turn On Time Turn Off Time 5 V 1 mA 200 usec 2000 usec 24 V 6 mA 4 usec 1500 usec Table 2 19 Digital Inputs Pinout TB101 B Pin Label Description In Out Bi Connector 1 C0 3 Input Common for...

Page 35: ...Nmark SSaM Hardware Manual Installation and Configuration Figure 2 11 Digital Inputs TB101 B www aerotech com Chapter 2 35 ...

Page 36: ...Installation and Configuration Nmark SSaM Hardware Manual Figure 2 12 Inputs Connected to a Current Sourcing Device Figure 2 13 Inputs Connected to a Current Sinking Device 36 Chapter 2 www aerotech com ...

Page 37: ...put 5 I2 Analog Input 2 Input 6 I2 Analog Input 2 Input 7 Analog Common N A Table 2 22 Analog I O Pinout TB103 B Pin Label Description In Out Bi Connector 1 I3 Analog Input 3 Input 2 I3 Analog Input 3 Input 3 O0 Analog Output 0 Output 4 O1 Analog Output 1 Output 5 O2 Analog Output 2 Output 6 5 5V Output Power Output 7 Analog Common N A Table 2 23 Mating Connector Part Numbers for the Analog I O Co...

Page 38: ... set to zero when power is first applied to the system or during a system reset Table 2 24 Analog Output Specifications TB103 B Specification Value Output Voltage 10 V to 10 V Output Current 5 mA Resolution bits 16 bits Resolution volts 305 µV Figure 2 14 Analog Outputs TB103 B 38 Chapter 2 www aerotech com ...

Page 39: ...ve input A floating signal source should be referenced to the analog common as shown in Figure 2 15 Table 2 25 Differential Analog Input Specifications TB103 A B Specification Value AI AI 10 V to 10 V 1 Resolution bits 16 bits Resolution volts 305 µV 1 Signals outside of this range may damage the input For increased noise immunity a 1K to 10K resistor can be connected across the differential analo...

Page 40: ... A Pin Label Description In Out Bi 1 5V 5V Output Power Output 2 Ground N A 3 DI14 Digital Input 14 Input 4 DI12 Digital Input 12 Input 5 DI10 Digital Input 10 Input 6 DI8 Digital Input 8 Input 7 N C No Connection N A 8 DO8 Digital Output 8 Output Table 2 29 Digital I O Pinout TB107 B Pin Label Description In Out Bi 1 5V 5V Output Power Output 2 Ground N A 3 DI15 Digital Input 15 Input 4 DI13 Digi...

Page 41: ...Nmark SSaM Hardware Manual Installation and Configuration Figure 2 16 Digital Inputs TB107 Figure 2 17 Digital Outputs TB107 www aerotech com Chapter 2 41 ...

Page 42: ...r SIN Input Input 5 COS Encoder COS Input Input 6 COS Encoder COS Input Input 7 MRK Encoder MRK Input Input 8 MRK Encoder MRK Input Input Table 2 33 Axis 2 Encoder Interface Pinout TB108B Pin Label Description In Out Bi 1 5V 5V Encoder Power Output 2 Ground N A 3 SIN Encoder SIN Input Input 4 SIN Encoder SIN Input Input 5 COS Encoder COS Input Input 6 COS Encoder COS Input Input 7 MRK Encoder MRK ...

Page 43: ...Nmark SSaM Hardware Manual Installation and Configuration Figure 2 18 Encoder Connections TB108 A B www aerotech com Chapter 2 43 ...

Page 44: ...ty Configuration Define the active laser output polarity using the Laser Output Polarity switches of S1 see Section 2 4 The CONFIG switch sets the Nmark to two or three axis mode OFF two axis ON three axis Figure 2 19 Switch S1 Laser Output Polarity Configuration 44 Chapter 2 www aerotech com ...

Page 45: ...Hardware Manual Installation and Configuration 2 12 Switch S2 Axis Enable Polarity The axis enable polarity switches are currently not used Figure 2 20 Switch S2 Axis Enable Polarity www aerotech com Chapter 2 45 ...

Page 46: ...aM Hardware Manual 2 13 PC Configuration and Operation Information For additional information about PC configuration hardware requirements programming utilities and system operation refer to the A3200 Help file 46 Chapter 2 www aerotech com ...

Page 47: ...sts be aware of lethal voltages inside the controller and at the input and output power connections A qualified service technician or electrician should perform these tests Table 3 1 Troubleshooting Symptom Possible Cause and Solution No Communication Make sure the FireWire cables are fully inserted in the port Make sure the PWR LED is illuminated this indicates that AC power is present Laser Does...

Page 48: ...CE2 N 8 DSP2 ARDY 46 DSP ARDY 9 DSP2 CE2 N 47 FW BCLK 10 DSP2 AOE N 48 FW CS N 11 DSP2 ARE N 49 FW CA N 12 DSP2 AWE N 50 FW INT N 13 FSR1 51 FW CYCLEOUT 14 DX1 52 TBIAS2 15 FSX1 53 TPA2 16 CLKX1 54 TPA2 17 DRO 55 TPB2 18 CLKRO 56 TPB2 19 TOUT0 57 3 3V 20 TINP0 58 3 3V 21 DSP1 IRQ 59 3 3V 22 FPGA IRQ2 60 3 3V 23 FPGA IRQ3 61 3 3V 24 I OL30N 0 62 3 3V 25 I OL27N 0 63 TBIAS0 26 I OF6 64 TPA0 27 DSP2 ...

Page 49: ... important components located on the control board Table 3 3 lists the jumpers and the default configurations for the Nmark board D A N G E R Always disconnect the Mains power connection before opening the Nmark SSaM chassis Figure 3 1 Control Board Assembly www aerotech com Chapter 5 49 ...

Page 50: ... O2 Sourcing JP8 JP9 1 2 1 Laser Output 1 O1 Sinking 2 3 Laser Output 1 O1 Sourcing 1 Default Table 3 4 Control Board Fuse Specifications Fuse Description Size Aerotech P N Manufacturer s P N F1 Control Power at TB109 1 2 A S B EIF01029 Littelfuse 3721200041 F3 FireWire power at J101 103 3 A EIF01001 Raychem RGE300 NOTE F3 is a resettable fuse turn off power and remove the short F3 does not requir...

Page 51: ... Any fluids or electrically conductive material must not be permitted to enter the Nmark SSaM Visually inspect all cables and connections Tighten or re secure any loose connections Replace worn or frayed cables Replace broken connectors Cleaning The Nmark SSaM chassis can be wiped with a clean dry soft cloth The cloth may be slightly moistened if required with water or isopropyl alcohol to aid in ...

Page 52: ...Troubleshooting Nmark SSaM Hardware Manual 52 Chapter 5 www aerotech com This page intentionally left blank ...

Page 53: ...t such approval A Return Materials Authorization RMA number must accompany any returned product s The RMA number may be obtained by calling an Aerotech service center or by submitting the appropriate request available on our website www aerotech com Products must be returned prepaid to an Aerotech service center no C O D or Collect Freight accepted The status of any product returned later than thi...

Page 54: ...tence costs For warranty field repairs the customer will not be charged for the cost of labor and material If service is rendered at times other than normal work periods then special rates apply If during the on site repair it is determined the problem is not warranty related then the terms and conditions stated in the following On Site Non Warranty Repair section apply On site Non Warranty Repair...

Page 55: ...have been modified l EU Declaration of Conformity l Agency Approvals l Section 2 7 Digital Inputs TB101 B l Section 2 8 1 Analog Outputs TB103 B l Section 2 8 2 Differential Analog Inputs TB103 A B l Section 2 10 Encoder Interface TB108 2 04 00 Revision changes have been archived If you need a copy of this revision contact Aerotech Global Technical Support 2 03 00 2 02 00 2 01 00 2 00 00 1 00 01 1...

Page 56: ...Revision History Nmark SSaM Hardware Manual 56 Appendix B www aerotech com This page intentionally left blank ...

Page 57: ...ompatibility 19 E Electrical Specifications 16 Encoder Interface TB108 42 Environmental Specifications 18 ESTOP 29 EU 2015 863 7 F Feature Summary 14 FireWire Cables 24 FireWire Card Part Numbers 24 FireWire Interface 24 FireWire Repeaters 24 Functional Diagram 15 G Global Technical Support 2 H Humidity 18 I Inputs Connected to a Current Sinking Device 36 Inputs Connected to a Current Sourcing Dev...

Page 58: ...dard Features 14 Support 2 Switch S2 Axis Enable Polarity 45 T TB101 A 31 TB101 B 34 TB102 25 29 TB103 37 39 TB107 40 TB108 42 TB109 22 Technical Support 2 Test Points 48 U unit weight 17 Use 18 X XY2 100 Interface J104 30 58 Index www aerotech com ...

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