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ALS130H Hardware Manual

Maintenance

Chapter 4: Maintenance

N O T E :

If the bearing area is not kept free of foreign matter and moisture, the performance and life

expectancy of the stage will be reduced.

D A N G E R : To minimize the possibility of bodily injury or death, disconnect all electrical
power prior to performing any maintenance or making adjustments to the equipment.

4.1. Service and Inspection Schedule

Inspect the ALS130H at least once per month. A longer or shorter inspection interval may be required
depending on the application and conditions, such as the duty cycle, speed, and environment.

In general, stages operating in a clean environment should be cleaned and lubricated annually or every 500
km (whichever comes first). For stages operating under conditions involving excessive debris, the stage
should be cleaned every six months. For high-speed applications (those near max speed at a duty cycle of
50%), frequent maintenance with standard lubricants is required.

If the application process uses only a small portion of travel for most of the duty cycle, periodically drive the
stage through full travel to redistribute the lubrication in the bearings.

Monthly inspections should include but not be limited to:

l

Visually inspect the stage and cables.

l

Re-tighten loose connectors.

l

Replace or repair damaged cables.

l

Clean the ALS130H and any components and cables as needed.

l

Repair any damage before operating the ALS130H.

l

Inspect and perform an operational check on all safeguards and protective devices.

www.aerotech.com

Chapter 4

29

Summary of Contents for ALS130H

Page 1: ...Revision 1 00 00 ALS130H Hardware Manual...

Page 2: ...otech com Phone 1 412 967 6440 Fax 1 412 967 6870 101 Zeta Drive Pittsburgh PA 15238 2811 www aerotech com United Kingdom China Email Support aerotech com Phone 44 0 1256 855055 Fax 44 0 1256 855649 E...

Page 3: ...npacking and Handling the Stage 13 2 2 Dimensions 15 2 3 Securing the Stage to the Mounting Surface 16 2 4 Attaching the Payload to the Stage 17 Chapter 3 Electrical Installation 19 3 1 Motor and Feed...

Page 4: ...g Bracket Location 14 Figure 2 2 ALS130H Dimensions 15 Figure 3 1 Motor and Feedback Wiring 22 Figure 3 2 Machine Direction 25 Figure 3 3 Hall Phasing 26 Figure 3 4 Analog Encoder Phasing Reference Di...

Page 5: ...ntal Specifications 10 Table 1 3 ALS130H Series Specifications 11 Table 2 1 Stage to Mounting Surface Hardware 16 Table 3 1 Motor and Feedback Pinouts 21 Table 3 2 Mating Connector Pinouts 21 Table 3...

Page 6: ...electrical components or connecting cables while connected to a power source 3 Disconnect electrical power before servicing equipment 4 All components must be properly grounded in accordance with loca...

Page 7: ...clares that it is not allowed to put the equipment into service until the machinery into which it is to be incorporated or of which it is to be a component has been found and declared to be in conform...

Page 8: ...Table of Contents ALS130H Hardware Manual 8 www aerotech com This page intentionally left blank...

Page 9: ...50 mm travel stage with high accuracy1 Vpp encoder and single 25 pin connector 100 100 mm travel stage with high accuracy1 Vpp encoder and single 25 pin connector 150 150 mm travel stage with high ac...

Page 10: ...on environment Excessive floor or acoustical vibration can affect system performance Contact Aerotech for information regarding your spe cific application Protection Rating The ALS130H stages are not...

Page 11: ...0 kg Accuracy Calibrated 3 0 3 m Uncalibrated 1 0 m 1 0 m 2 0 m 3 0 m Repeatability Mean 75 nm Peak to Peak 100 nm Straightness and Flatness Maximum Deviation 1 0 m 1 0 m 1 5 m 2 0 m Pitch 5 arc sec...

Page 12: ...and use powder free polyethylene gloves to prevent any contaminants from adhering to the surface of the ALS130H l During installation use cleaned vented stainless steel fasteners when securing the ALS...

Page 13: ...ecessary for maintaining or updating system hardware and software Locate this label and record the information for later reference W A R N I N G Make sure that all moving parts are secure before movin...

Page 14: ...Mechanical Specifications and Installation ALS130H Hardware Manual Figure 2 1 ALS130H Shipping Bracket Location 14 Chapter 2 www aerotech com...

Page 15: ...mproves its product offerings listed options may be superseded at any time All drawings and illustrations are for reference only and were complete and accurate as of this manual s release Refer to www...

Page 16: ...r unwanted residue and clean if necessary Clean the mounting surface with a lint free cloth and acetone or isopropyl alcohol and allow the cleaning solvent to completely dry N OTE To maintain accuracy...

Page 17: ...ontrols it might have been tuned with a representative payload based on the information provided at the time of order If the ALS130H is started up without a payload the servo gains provided by Aerotec...

Page 18: ...Mechanical Specifications and Installation ALS130H Hardware Manual 18 Chapter 2 www aerotech com This page intentionally left blank...

Page 19: ...onnections If system level integration was purchased an electrical drawing showing system interconnects has been supplied with the system separate from this documentation The electrical wiring from th...

Page 20: ...the stage while it is energized The System Integrator or qualified installer is responsible for determining and meeting all safety and compliance requirements necessary for the integration of this st...

Page 21: ...l limits with a position detection circuit Aerotech controllers are configured at the factory to interpret the limit interface as follows The limit inputs on the feedback connector correspond to the s...

Page 22: ...ring All motor and controller manufacturers have their own designations for motor phases A B C and Hall signals A B C refer to Section 3 5 for motor phasing Shielded cables are required for the motor...

Page 23: ...te 1K pull up to 5V recommended Encoder Specifications Supply Voltage 5 V 5 Supply Current 250 mA typical Output Signals Encoder Sinusoidal Type Analog Incremental Encoder 1 Vpk pk into 120 terminatio...

Page 24: ...line line mH 0 70 Thermal Resistance C W 2 12 Maximum Bus Voltage VDC 80 VDC 1 Performance is dependent upon heat sink configuration system cooling conditions and ambient temperature 2 Values shown 1...

Page 25: ...ack and motor signals and is dictated by the stage wiring refer to Section 3 5 for Motor and Feedback phasing information Programming direction of a stage is set by the controller that is used to move...

Page 26: ...pecifications and Installation ALS130H Hardware Manual 3 5 Motor and Feedback Phasing Motor phase voltage is measured relative to the virtual wye common point Figure 3 3 Hall Phasing 26 Chapter 3 www...

Page 27: ...LS130H Hardware Manual Electrical Specifications and Installation Figure 3 4 Analog Encoder Phasing Reference Diagram Figure 3 5 Encoder Phasing Reference Diagram Standard www aerotech com Chapter 3 2...

Page 28: ...Electrical Specifications and Installation ALS130H Hardware Manual 28 Chapter 3 www aerotech com This page intentionally left blank...

Page 29: ...lubricated annually or every 500 km whichever comes first For stages operating under conditions involving excessive debris the stage should be cleaned every six months For high speed applications thos...

Page 30: ...nly use the specified grease as other greases may be incompatible If the application process uses only a small portion of travel for most of the duty cycle periodically drive the stage through full tr...

Page 31: ...er to Chapter 3 and refer to controller documentation for polarity and compatibility requirements Example voltage requirements l Controller trap or fault See controller documentation Stage moves uncon...

Page 32: ...Maintenance ALS130H Hardware Manual 32 Chapter 4 www aerotech com This page intentionally left blank...

Page 33: ...such approval A Return Materials Authorization RMA number must accompany any returned product s The RMA number may be obtained by calling an Aerotech service center or by submitting the appropriate re...

Page 34: ...problem is not warranty related then the terms and conditions stated in the following On Site Non Warranty Repair section apply On site Non Warranty Repair If any Aerotech product cannot be made funct...

Page 35: ...ALS130H Hardware Manual Revision History Appendix B Revision History Revision Description 1 00 00 New Manual www aerotech com Appendix B 35...

Page 36: ...Revision History ALS130H Hardware Manual 36 Appendix B www aerotech com This page intentionally left blank...

Page 37: ...H Hall Effect Sensors Specifications 23 Humidity 10 I Inspection Schedule 29 Installation 13 isopropyl alcohol 30 K Kluberplex BEM 34 132 30 L label 13 lubricants vacuum operation 12 Lubrication 30 M...

Page 38: ...anual T Technical Support 2 Temperature Effects 10 Thermistor Specifications 23 V vacuum 12 vacuum guidelines 12 Vacuum Guidelines 12 Vacuum Operation 12 Vibration 10 W Warranty and Field Service 33 3...

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