Aerotech ADRS Series Hardware Manual Download Page 38 | Manualshive

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Maintenance

ADRS Hardware Manual

38

Chapter 4

www.aerotech.com

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Summary of Contents for ADRS Series

Page 1: ...Revision 1 04 00 ADRS Hardware Manual...

Page 2: ...vice aerotech com 101 Zeta Drive Pittsburgh PA 15238 2811 www aerotech com United Kingdom Japan Phone 44 0 1256 855055 Fax 44 0 1256 855649 Email service aerotech co uk Phone 81 0 50 5830 6814 Fax 81...

Page 3: ...he Stage 15 2 2 Dimensions 16 2 3 Securing the Stage to the Mounting Surface 19 2 4 Attaching the Payload to the Stage 21 Chapter 3 Electrical Specifications and Installation 23 3 1 Motor and Feedback...

Page 4: ...S Stage Standard Mounting Hole Locations 20 Figure 2 5 Load Orientations 21 Figure 2 6 ADRS Cantilevered Load Capabilities 22 Figure 3 1 Motor and Feedback Wiring 27 Figure 3 2 Machine Direction 32 Fi...

Page 5: ...Mating Connector 25 Table 3 3 25 Pin Feedback Connector Pinout 26 Table 3 4 Feedback Connector Mating Connector 26 Table 3 5 Feedback Specifications 28 Table 3 6 ADRS Series Resolution Information 28...

Page 6: ...Table of Contents ADRS Hardware Manual 6 www aerotech com This page intentionally left blank...

Page 7: ...afety requirements 5 Operator safeguarding requirements must be addressed during final integration of the product W A R N I N G To minimize the possibility of electrical shock bodily injury or death t...

Page 8: ...Electrical Safety ADRS Hardware Manual 8 www aerotech com This page intentionally left blank...

Page 9: ...rther more declares that it is not allowed to put the equipment into service until the machinery into which it is to be incorporated or of which it is to be a component has been found and declared to...

Page 10: ...Declaration of Conformity ADRS Hardware Manual 10 www aerotech com This page intentionally left blank...

Page 11: ...ive rotary stage ADRS200 200 mm wide mechanical bearing direct drive rotary stage Feedback Required E1 Incremental encoder 1 Vpp E2 Incremental encoder TTL x5 interpolation E3 Incremental encoder TTL...

Page 12: ...h if your specific application involves use above 2 000 m or below sea level Vibration Use the system in a low vibration environment Excessive floor or acoustical vibration can affect system performan...

Page 13: ...c sec Calibrated 2 29 1 rad 6 arc sec Repeatability 5 14 6 rad 3 arc sec Max Load 3 Axial 7 kg 20 kg 40 kg Radial 3 kg 10 kg 20 kg Axial Error Motion 4 2 m 5 m 5 m Radial Error Motion 4 3 m 5 m 5 m Ti...

Page 14: ...Overview ADRS Hardware Manual 14 Chapter 1 www aerotech com This page intentionally left blank...

Page 15: ...diately Carefully remove the ADRS from its protective shipping container Gently set the ADRS on a smooth flat and clean surface Before operating the ADRS it is important to let it stabilize at room te...

Page 16: ...proves its product offerings listed options may be superseded at any time All drawings and illustrations are for reference only and were complete and accurate as of this manual s release Refer to www...

Page 17: ...ADRS Hardware Manual Mechanical Specifications and Installation Figure 2 2 ADRS150 Dimensions www aerotech com Chapter 2 17...

Page 18: ...Mechanical Specifications and Installation ADRS Hardware Manual Figure 2 3 ADRS200 Dimensions 18 Chapter 2 www aerotech com...

Page 19: ...e mounting surface with a lint free cloth and acetone or isopropyl alcohol and allow the cleaning solvent to completely dry Gently place the stage on the mounting surface N OTE To maintain accuracy th...

Page 20: ...Mechanical Specifications and Installation ADRS Hardware Manual Figure 2 4 ADRS Stage Standard Mounting Hole Locations 20 Chapter 2 www aerotech com...

Page 21: ...or future reference For information on electrical installation refer to Chapter 3 and the documentation delivered with the stage N OTE If your ADRS was purchased with Aerotech controls it might have b...

Page 22: ...Mechanical Specifications and Installation ADRS Hardware Manual Figure 2 6 ADRS Cantilevered Load Capabilities 22 Chapter 2 www aerotech com...

Page 23: ...the system separate from this documentation The electrical wiring from the motor and encoder are integrated at the factory Refer to the following sections for standard motor wiring and connector pin a...

Page 24: ...ntegrator or qualified installer is responsible for determining and meeting all safety and compliance requirements necessary for the integration of this stage into the final application D A N G E R Re...

Page 25: ...r Phase C 1 Motor Shield EMI shield 2 Reserved 3 Reserved 4 Reserved 5 Reserved A4 Frame ground motor protective ground Table 3 2 4 Pin Motor Connector Mating Connector Mating Connector Aerotech P N T...

Page 26: ...r phase A 11 Hall Effect sensor phase C 12 Reserved 13 Reserved 14 Cosine 15 Cosine N 16 5 V power supply internally connected to Pin 3 17 Sine 18 Sine N 19 Reserved 20 Common ground internally connec...

Page 27: ...Wiring All motor and controller manufacturers have their own designations for motor A B C and Hall signals A B C refer to Section 3 5 for motor phasing Shielded cables are required for the motor and f...

Page 28: ...ies Resolution Information ADRS100 ADRS150 ADRS200 Fundamental Resolution 3600 Lines Rev 10000 Lines Rev 10000 Lines Rev E1 1 0 09 0 0225 arc sec line 0 0324 0 0081 arc sec line 0 0324 0 0081 arc sec...

Page 29: ...stance C W 1 83 Number of Poles 14 1 Performance is dependent upon heat sink configuration system cooling conditions and ambient temperature 2 Values shown 75 C rise above a 25 C ambient temperature w...

Page 30: ...sistance C W 0 95 Number of Poles 18 1 Performance is dependent upon heat sink configuration system cooling conditions and ambient temperature 2 Values shown 75 C rise above a 25 C ambient temperature...

Page 31: ...al Resistance C W 0 82 Number of Poles 18 1 Performance is dependent upon heat sink configuration system cooling conditions and ambient temperature 2 Values shown 75 C rise above a 25 C ambient temper...

Page 32: ...and motor signals and is dictated by the stage wiring refer to Section 3 5 for Motor and Feedback phasing information Programming direction of a stage is set by the controller that is used to move th...

Page 33: ...re Manual Electrical Specifications and Installation 3 5 Motor and Feedback Phasing Motor phase voltage is measured relative to the virtual wye common point Figure 3 3 Hall Phasing www aerotech com Ch...

Page 34: ...Electrical Specifications and Installation ADRS Hardware Manual Figure 3 4 Analog Encoder Phasing Reference Diagram Figure 3 5 Encoder Phasing Reference Diagram Standard 34 Chapter 3 www aerotech com...

Page 35: ...val The application will determine the required replacement interval for the seal The bearings motor and encoder for the ADRS series require no lubrication or maintenance Monthly inspections should in...

Page 36: ...cover 5 Carefully pry the seal out of its housing Use caution not to scratch the sealing surfaces Note the orientation of the seal 6 Lubricate the new seal O ring lubricant see Section 4 2 and careful...

Page 37: ...Controller trap or fault refer to controller documentation Stage moves uncontrollably l Encoder sine and cosine signal connections refer to Chapter 3 and Controller documentation l Motor Connections...

Page 38: ...Maintenance ADRS Hardware Manual 38 Chapter 4 www aerotech com This page intentionally left blank...

Page 39: ...ch approval A Return Materials Authorization RMA number must accompany any returned product s The RMA number may be obtained by calling an Aerotech service center or by submitting the appropriate requ...

Page 40: ...and conditions stated in the following On Site Non Warranty Repair section apply On site Non Warranty Repair If any Aerotech product cannot be made functional by telephone assistance or purchased repl...

Page 41: ...e drawing and specifications for ADRS100 in Figure 2 1 l Updated the drawing and specifications for ADRS150 in Figure 2 2 l Updated the drawing and specifications for ADRS200 in Figure 2 3 1 03 00 l F...

Page 42: ...Revision History ADRS Hardware Manual 42 Appendix B www aerotech com This page intentionally left blank...

Page 43: ...e Specifications S 130 30 S 180 31 S 76 29 Protection Rating 12 protective ground connection 24 R red anodized aluminum 15 Resolution 28 S S 130 Electrical Specifications 30 Performance Specifications...

Page 44: ...Index ADRS Hardware Manual 44 Index www aerotech com This page intentionally left blank...

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