Aeon COBRA 50 2007, Service Manual

Page: 44 / 126

CVT SYSTEM
Driven Clutch Assembly
1. Insert new seals into the outer sheave assembly. Fill the outer
sheave cavity with fresh grease and slide onto the inner sheave
shaft. Align and insert the (2) roller/pin assemblies. Install new
o-rings and the outer roller pin cover. Place the washer onto the
threaded shaft and apply Loctite 272 to the threads.
3. Install the drive belt on driven clutch and move belt as far
into the sheaves as possible.
4. Loop the belt over the drive clutch and install driven clutch
on transmission shaft.
5. Install driven clutch hub, then the retaining nut and O-ring.
Torque retaining nut to specification.
2. Have an assistant available for final assembly. Install the
compression spring. Place the friction pad assembly over the
spring and compress the driven assembly together with both
hands. With the assembly compressed and the threads exposed,
have an assistant thread a new assembly nut onto the shaft.
Secure the assembly in a clamping device and torque the
assembly nut to specification.
Driven Clutch Nut Torque
34 Nm (24 ft. lbs. )
Driven Assembly Nut Torque
50-54 ft. lbs. (68-73 Nm)
3.9