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1.  Preparing Vehicle

 

a. Make sure vehicle is parked on level surface.

  b. Set parking brake.

  c. If engine has run in the past two hours, let it cool down.

  d. Disconnect the negative battery terminal.

  e. Raise the front of the vehicle with a jack. Refer to your owner’s manual for proper jack and jack stand placement to 

    properly support vehicle. Support your vehicle using properly rated jack stands before wheel removal or while work

    ing under the vehicle.

    NEVER WORK UNDER A VEHICLE WITHOUT USING JACK STANDS.

 

f.  Do not discard stock components after removal of the factory system.

Read and understand these instructions BEFORE attempting to install this product. 

Failure to follow installation instructions and not using the provided hardware may 

damage the intake tube, throttle body and engine.

The AEM

®

 intake system is a performance product that can be used safely during mild weather 

conditions. During harsh and inclement weather conditions, you must return your vehicle to 

stock OEM air box and intake tract configuration. Failure to follow these instructions will void 

your warranty.

a. Remove the bolt securing the OEM air box and 

loosen the hose clamp at the throttle body.

b. Pull to remove the crank case breather hose 

from the nipple on the head cover.

c. Unplug the IAT sensor. To unplug the IAT sen-

sor, slide the red tab back to unlock the latch on 

the plug, then press in on the latch and pull the 

plug off of the sensor. For “grey” tabbed connec-

tors, push the top of the gray tab in and simply pull 

the connector off.

d. Pull the rubber inlet hose off of the throttle body, 

then lift and remove the OEM air box assembly.

2.  Removal of stock intake system

Summary of Contents for 21-8223

Page 1: ...10 DODGE Challenger V8 6 1L C A R B E O D 670 6 2009 2010 DODGE Challenger V8 5 7L C A R B E O D 670 6 2009 2010 DODGE Charger V8 6 1L C A R B E O D 670 6 2009 2010 DODGE Charger V8 5 7L C A R B E O D...

Page 2: ...X 7 Dryflow Element 1 21 2147DK I Hose Silicone 3 50 ID x2 L 1 5 351 J 1 2 Bnd Hose Clamp 3 15 4 00 5 9456 K Hose 1 2 ID X 14 L 1 5 5014 L Extension Harness IAT 1 21698 M Zip Tie 6 Long 2 1 113 N Hos...

Page 3: ...d hardware may damage the intake tube throttle body and engine The AEM intake system is a performance product that can be used safely during mild weather conditions During harsh and inclement weather...

Page 4: ...ry with each vehicle h Remove the belly pan i For maximum performance from your intake sys tem you may choose to remove the air deflector If equipped the air deflector will be located behind the lower...

Page 5: ...arger Only Locate the deflector and trim the specified area l 2011 13 Dodge Charger Only Locate the front deflector and trim the specified area m 2011 13 Dodge Charger Only Front deflector after speci...

Page 6: ...oupler 3 Installation of Lower Intake System a When installing the intake system do not completely tighten the hose clamps or mounting hardware until instructed to do so b From underneath the car inst...

Page 7: ...d fit is achieved tighten both nuts on the rubber mount and the 56 clamp h Carefully install the IAT sensor into the grommet i Install the lower pipe assembly as shown using one M8 washer one M8 nut a...

Page 8: ...se the stock IAT connectors vary among Dodge vehicles of the same model year your AEM intake system includes two IAT extension harness kits You will only use 1 of the 2 extension harness kits Use the...

Page 9: ...the other end into the throttle body coupler The hose clamp on the rubber coupler may need to be extra loose to achieve this 5 Installation of Upper Intake System a When installing the intake system...

Page 10: ...C A R B exemption sticker included must be visible under the hood so that an emissions inspector can see it when the vehicle is required to be tested for emissions California requires testing every tw...

Page 11: ...products manufactured by AEM Warranty returns will only be accepted by AEM when accompanied by a valid Return Merchandise Authorization RMA number Credit for defective products will be issued pending...

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