AE B44.1 Page 6 Assembly Manual Download

Page: 6 / 38

:: Rear Gearbox Build - Step 1

:: Rear Gearbox Build - Step 2

:: Rear Gearbox Build - Step 3

3977

3/16x3/8”

bearing

3911

Drivetrain

shim

6860

FT 4-40x3/8”

shcs

aluminum,

blue

#6591

diff lube

#6591

diff lube

#6588

black grease

9733

Upper

transmission

case

6299

E-clip

3919

Input shaft

pin

3903

Shaft pinion

gear

7996

CVA pin

retainer

7381

4-40

setscrew

9761

CVA input

shaft

7381

CVA

coupler

9760

CVA bone

center, rear

9733

Lower

transmission

case

Align the gap in

the pin retainer

to be opposite of

the CVA pin.

#1597

ca glue

Align the slot in

the pinion gear

with the pin!

Racer’s Tip:

Try using only 1 drop of CA glue

to secure the pin retainer!

1 drop!

Summary of Contents for B44.1

Page 1: ...9 10 ...

Page 2: ... battery tray can be replaced with an optional not included ballast weight for more rearward weight bias Motor installation and adjustment is a breeze thanks to the cam motor mount system The blue aluminum rear hubs add durability and new camber link adjustment options Lastly the B44 1 comes with the latest JConcepts Punisher body and under tray Features in the B44 1 Factory Team 2 5mm updated car...

Page 3: ... Rear End Build 10 Slipper Build 11 Center Bulkhead Mounts 11 Front Top Deck Build 11 12 Rear Top Deck Build 13 Turnbuckles Build 13 Front CVA Build 13 14 Front Suspension Build 15 Rear CVA Build 15 16 Rear Suspension Build 16 17 Rear Anti Roll Bar Build 17 Battery Tray and Side Body Mounts Build 18 19 Shocks Build 19 20 Servo Build 20 Electronics Install 21 22 Body Wheel Tires Install 23 24 Tunin...

Page 4: ...ing t nut ears Build two diffs 6 5 8 8 b l a c k g r e a s e 3911 Diff outdrive shim 3976 Diff outdrive bearing 6574 Thrust balls 6582 Diff spring 2330 Locking t nut 6573 Thrust washers 6573 Thrust screw 6909 Diff bearing x6 x2 x6 x2 6909 Diff bearing 3914 Bevel diff gear 9734 Diff outdrive long 9734 Diff outdrive short 6579 Diff outdrive ring 6579 Diff outdrive ring 6581 Diff balls x12 6591 diff ...

Page 5: ...pin retainer Trim flashing off back of gear Align the slot in the pinion gear with the pin 1597 ca glue 3977 3 16x3 8 bearing 3911 Drivetrain shim x2 x2 x6 6591 diff lube 6588 black grease 9733 Upper transmission case 6299 E clip 3919 Input shaft pin 3903 Shaft pinion gear 7996 CVA pin retainer 7381 4 40 setscrew 9761 CVA input shaft 7381 CVA coupler 9747 CVA bone center front 9733 Lower transmiss...

Page 6: ...smission case 6299 E clip 3919 Input shaft pin 3903 Shaft pinion gear 7996 CVA pin retainer 7381 4 40 setscrew 9761 CVA input shaft 7381 CVA coupler 9760 CVA bone center rear 9733 Lower transmission case Align the gap in the pin retainer to be opposite of the CVA pin 1597 ca glue Align the slot in the pinion gear with the pin with the pin Racer s Tip Try using only 1 drop of CA glue to secure the ...

Page 7: ...ring v spacer 9743 Servo saver upper 6277 Ballstud long silver x2 x2 x2 x2 x2 6292 4 40x3 8 fhcs 9774 B44 1 LiPo chassis 9743 Steering retainer column 9743 Steering retianer top 6292 4 40x3 8 fhcs 6917 4 40x3 8 bhcs 3874 Black carrier bushing 9744 5 40 locknut 9744 Servo saver spring 9743 Servo saver lower 6272 Dust cover foam 6276 Ballstud short silver 9743 Steering rack x2 x2 x2 x2 9744 Steering...

Page 8: ... 9715 Front arm 9714 Shock tower mounts 9645 2 56x1 8 bhcs 6292 4 40x3 8 fhcs 6292 4 40x3 8 fhcs 6292 4 40x3 8 fhcs 6472 Shock mount nuts 9775 B44 1 LiPo battery tray 9716 Front inner hinge pin 4449 4 40x3 16 aluminum locknut 9713 Front bulkhead 9765 4 40x7 16 fhcs x2 x2 x2 x2 x2 x2 x2 1596 thread lock ...

Page 9: ...r chassis brace 9645 2 56x1 8 bhcs 6292 4 40x3 8 fhcs 9716 Rear inner hinge pin 4449 4 40x3 16 aluminum locknut 4449 4 40x3 16 aluminum locknut 6936 4 washer 6917 4 40x3 8 bhcs 6917 4 40x3 8 bhcs 9718 Front bumper 9764 Rear arm 9718 Rear bumper 9726 Rear chassis plate 9765 4 40x7 16 fhcs 7673 4 40x5 16 fhcs x2 x4 x2 x3 x2 x2 x2 x2 x2 x2 x2 1596 thread lock ...

Page 10: ...9741 Slipper nut o ring 9740 Slipper nut 7486 FT V2 slipper spring 9742 Slipper drive cup 9736 Slipper shaft 9736 Slipper spring retainer 9711 Center bearing insert 9736 slipper drive cup spacer 7935 3 16x1 2 bearing 9603 Slipper pad 9651 81T 48P spur gear 7935 3 16x1 2 bearing x2 10mm Side view 2 flanges 6588 black grease Rub black grease on o ring before install Insert 9741 Slipper nut o ring al...

Page 11: ...801 FT cam motor mount 4334 2 56x5 16 bhcs 6917 4 40x3 8 bhcs 6917 4 40x3 8 bhcs 6277 Ballstud long silver 4449 4 40x3 16 aluminum locknut 9702 Top deck rear 6936 Washers aluminum 4 x2 x2 x2 x2 Top deck front Body mount x2 x2 9714 Shock tower mount bhcs 6917 x2 x2 4449 4 40x3 16 aluminum locknut 6936 Washers aluminum 4 6292 4 40x3 8 fhcs 6291 4 40x1 4 fhcs 6277 Ballstud long silver x2 x2 x3 x2 628...

Page 12: ... 9719 Body mounts x2 x2 x2 6917 4 40x3 8 bhcs 7738 4 40x7 8 shcs 6925 4 40x1 2 shcs 6917 4 40x3 8 bhcs 6924 4 40x3 8 shcs 6924 4 40x3 8 shcs 9712 Center bulkhead cap 9704 Shock tower rear 9714 Shock tower mount 9729 Wing mount right left 4449 4 40x3 16 aluminum locknut x2 x2 x3 x2 x2 x4 x2 1596 thread lock 1596 thread lock 1596 thread lock ...

Page 13: ...he CVA pin Steering Build x2 Front Camber Build x2 Rear Camber Build x2 Build x2 1 drop 7996 CVA pin retainer 7381 CVA cross pin 7381 CVA coupler 1406 FT titanium turnbuckles 2 00 1406 FT titanium turnbuckles 2 00 1404 FT titanium turnbuckles 1 77 9748 CVA axle front 9747 CVA bone front 6 5 8 8 b l a c k g r e a s e 3977 3 16x3 8 bearing x4 9751 Bearing crush tube x2 Left Side Left Side Right Side...

Page 14: ... aluminum locknut 9720 Caster block right left 3983 Ballstud long black x2 x2 x2 x2 x2 x4 x2 x4 Left Side Left Side Left Side Left Side Right Side Right Side Right Side Right Side 9645 2 15x1 8 bhcs Build x2 right and left side 9716 Hinge pin set Front camber link Front steering link Install x2 right and left side Orient the notch to the left throughout the car It indicates which end has the left ...

Page 15: ...ss pin 6272 Dust cover foam 7933 Crush tube 3983 Ball stud long black x2 x2 x2 x2 x2 6932 4 40x5 16 shcs 7935 187x0 50x 196 bearing x4 x2 x2 1 drop Left Side Left Side Right Side Right Side Molded camber link tower A has standard holes and optional B tower has in between hole options A 6588 black grease Align the gap in the pin retainer to be opposite of the CVA pin Build x2 right and left side Bu...

Page 16: ... 7369 1 16 roll pins 9645 2 15x1 8 bhcs 9716 Hinge pin set 8830 Anti roll bar pivots 9780 4 40x1 2 set screw x2 x2 Add 1 shim here if needed Build x2 8828 Anti roll bar cups Rear camber link 8828 Ball cup short 1mm Install x2 right and left side Install x2 right and left side Orient the notch to the left throughout the car It indicates which end has the left hand threads Build x2 right and left si...

Page 17: ...4334 2 56x5 16 bhcs 9780 Washer 9780 0 55 silver anti roll bar 9775 LiPo battery tray 9719 B44 body mounts x2 x4 x4 x4 x2 x2 x2 x2 x2 Trim side body mounts as shown before installation Threadlock all setscrews Optional black anti roll bar also included 1596 thread lock 1596 thread lock Install anti roll bar into 8830 anti roll bar pivots until the bar is flush with the end of the pivot ...

Page 18: ... and thread it 1 2 turns into the shock cap This will make installation easier when you are bleeding your shocks 2 Pull shock shaft down 3 Fill shock body 3 4 full with silicone shock fluid 4 Slowly move the shock shaft up and down to remove air from under the piston 5 Wait for bubbles to come to surface 6 Fill shock body to top with silicone shock fluid 7 Place a drop of oil in the cap and on cap...

Page 19: ...b 6480 Front Spring Silver 3 85lb 6925 4 40x1 2 shcs 6925 4 40x1 2 shcs 6472 Shock mount nut x4 x2 x2 x2 x2 x2 x2 x2 x2 x2 x2 x2 7336 Servo spacers 6917 4 40x3 8 bhcs Build two rear shocks Build two front shocks Offset the servo horn by 5 10 degrees approximately one notch approximately one notch Servo not included Servo screw not included x2 x2 Build two rear shocks 7416 Shock collar o ring 7416 ...

Page 20: ...tscrew not included 31531 M3x6mm bhcs 9803 FT Motor Mount Cam x2 6338 Antenna tube cap 20 5m x2 x2 1787 FT body clips blue 9802 4 40x 100 setscrew 9786 Battery strap carbon fiber See ESC manufacturer s instructions for wiring 6925 4 40x1 2 shcs 9802 Steel washer 9802 FT Motor mount clamp x2 x2 7911 Servo Link x2 6292 4 40x3 8 fhcs Set gear mesh Motor tabs should clear top deck Loosen mesh Tighten ...

Page 21: ...the other side 9767 2 2 Wheel front 6953 8 32 LP steel locknut 9769 Proline Holeshot 2 0 M3 compound w insert front x2 x2 x2 x2 x2 6952 8 32 locknut steel 9589 2 2 Wheel rear 1597 ca glue 1597 ca glue 9590 Proline Holeshot 2 0 M3 compound w insert rear x2 Punisher undertray by Jconcepts Add hole Add hole Add hole Slide undertray in between the front bumper and the chassis Trim along lines 3mm or 1...

Page 22: ...gent Dry the body using a clean soft lint free cloth Use the supplied window masks to cover the windows from the INSIDE of the body RC cars get painted from the inside Using high quality masking tape apply tape to the inside of the body to create a design Spray either rattle can or airbrush the paint to the inside of the body prefferably dark colors first lighter colors last NOTE use ONLY paint th...

Page 23: ...hortening the camber link or lowering the ballstud will give the rear end less roll and the car will tend to accelerate or square up better Lengthening the camber link or raising the ballstud will give the rear more roll and more cornering grip To raise the ballstud remove washers from in between the ballstud and upper deck You should normally use the kit setting and only adjust the ballstud heigh...

Page 24: ...ups OR look for track conditions and tires that are similar to your local track and mimic that setup Remember each adjustment has a purpose so copy everything from the setup sheet and then make adjustments based on the recommendations in this manual Battery Setup The B44 1 is designed to use LiPo saddle pack batteries Follow your ESC and battery manufacturer s recommendations for wiring Rear Ride ...

Page 25: ... lb Front Buggy Spring Silver 3 85 lb Front Buggy Spring Blue 4 20 lb Front Buggy Spring Black 3 20 lb Rear Spring Silver 2 10 lb Rear Spring Green 1 90 lb Kit Rear Spring Black 1 74 lb Rear Spring Gray 2 33 lb Rear Spring Blue 2 55 lb Rear Spring Gold 2 75 lb Rear Spring Red 2 95 lb 10 Weight Silicone Shock Oil 20 Weight Silicone Shock Oil 30 Weight Silicone Shock Oil 40 Weight Silicone Shock Oil...

Page 26: ...ipper Nut B44 Slipper Drive Cups 15T 48P Pinion Gear 16T 48P Pinion Gear 17T 48P Pinion Gear 18T 48P Pinion Gear 19T 48P Pinion Gear 20T 48P Pinion Gear 21T 48P Pinion Gear 22T 48P Pinion Gear 23T 48P Pinion Gear 24T 48P Pinion Gear 25T 48P Pinion Gear 26T 48P Pinion Gear 27T 48P Pinion Gear 28T 48P Pinion Gear 29T 48P Pinion Gear 30T 48P Pinion Gear 31T 48P Pinion Gear 32T 48P Pinion Gear FT Blue...

Page 27: ...t 4 40 x 3 8 BHCS 4 40 x 3 4 BHCS 4 40 x 7 8 SHCS 4 40 x 7 16 SHCS B44 Front Shock Tower B44 Rear Shock Tower B44 Body Mounts B44 Wing Mounts High Downforce Wing 6 5 6860 6860 9733 9733 6299 6299 3903 3903 3919 3919 3911 3911 3911 3977 3977 7996 7996 9761 9761 7381 7381 7381 7381 9747 9760 9733 6292 6292 9743 9743 9746 9746 9746 9744 9743 9743 9743 9744 9744 3874 9743 6917 6917 9630 9630 6277 6277...

Page 28: ...4 Body Mounts Antenna Mount 4 40 x 3 8 FHCS 4 40 x 3 8 SHCS 4 40 x 1 2 SHCS B44 Center Bulkhead B44 Center Bulkhead Cap B44 FT Cam Motor Mount Set B44 FT Cam Motor Mount B44 FT Motor Mount Clamp B44 FT Motor Mount Cam M3 x 6mm BHCS FT Body Clips Short blue 4 40 x 3 16 Alum Locknut Ballstud 30 Silver short Antenna Tube 12 black B44 Shock Tower Mounts 1736 9719 6292 9714 4449 4449 6936 6936 6277 692...

Page 29: ...B44 Rear CVA Bone B44 Rear Arm B44 FT Aluminum Hub 0 B44 FT Aluminum Hub Tower Set Alum Ballstud Washer 1mm 2mm 1 2 2 2 2 10 6 1 2 Pr Pr 1 4 ea Alum Ballstud Washer 1mm 2mm 9716 9716 9716 9716 9764 2221 2221 6272 6272 6272 7996 7996 3977 7935 7933 7368 9630 9864 3983 9872 6932 31286 7369 7369 7381 7381 7381 7381 9754 9748 9747 6277 4449 4449 6953 9750 9751 3977 3977 9647 9647 9720 9722 3983 6952 9...

Page 30: ...ttery Post B44 Front Bulkhead B44 Shock Tower Mounts B44 Front Rear Bumper B44 Body Mounts B44 Rear Chassis Plate 3 arm mount B44 Servo Link and Setscrew 4 40 x 7 16 FHCS B44 1 LiPo Chassis B44 1 LiPo Battery Tray B44 Battery Strap Carbon Fiber 1787 1787 9745 9745 9786 9786 9745 9745 9706 9706 9775 9775 6292 6292 6292 6292 9706 9706 6472 6472 9775 6292 6292 6292 9718 6917 6917 6292 6472 7673 9774 ...

Page 31: ...1 1 1 1 1 1 1 1 1 1 1 1 302 303 627 632 633 634 637 686 710 712 605 610 654 655 656 657 658 659 660 661 662 663 664 716 SP35M SP35L SP35XL SP35XXL SP35XXXL SP36M SP36L SP36XL SP36XXL SP36XXXL SP417 SP418 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 540R Brushless Motor 3300kV 540R Brushless Motor 3900kV 540R Brushless Motor 4900kV 540R Brushless Motor 6100kV XP SC450 BL ...

Page 32: ...20100 20101 20103 20105 20106 20110 20115 20118 20120 20130 2033 2042 4019 7020 7023 7027 7029 7030 7032 7034 7036 7037 7040 7041 7043 7044 7080 7092 8020 8021 9034 9036 9038 9039 9061 20515 30105 30106 30111 Use part number plus the desired size when ordering 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 SP35 SP36 SP58 SP59 SP60 SP61 SP62 SP63 SP64 SP65 SP100 SP101...

Page 33: ...709 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 12 12 12 1 1 1 12 Associated Electrics Inc 26021 Commercentre Drive Lake Forest CA 92630 8853 USA http www TeamAssociated com http www RC10 com http twitter Team Associated http bit ly AEonFacebook call 949 544 7500 fax 949 544 7501 Check out the following web sites for all of our electric kits current products new releases setup help tips an...

Page 34: ...34 Notes ...

Page 35: ...ments Tire Compound Insert Wheel Smooth Bumpy Blue Groove Traction High Medium Low Soft Dirt Grass Clay Wet Dusty Other Radio Throttle Brake e p a Throttle Brake expo ESC Throttle Profile Initial Brake Drag Brake Servo Steering Expo Body Type Wing Type Wing Angle Spring Piston Shock Oil Limiter Bumpsteer Washer Camber Toe Ride Height Camber Toe Ride Height Notes Washers Notes Wheelbase Long Medium...

Page 36: ...337 4 Washer 6936 Input Shaft Shim Black 3911 3 16 Axle Shim Silver 7368 Outdrive Shim 3911 Hardware 1 1 Scale View Cap Head shcs Top Hat Bushings Ball Bearings Notes Flat Head fhcs Shims and Washers Button Head bhcs Nuts lock plain Clips Diff Balls 4 40x5 16 6932 aluminum 4145 4 40x3 8 6924 aluminum 6860 4 40x7 16 7874 aluminum 7873 4 40x1 2 6925 4 40x7 8 7738 3x6mm 6515 motor mounting screws Sma...

Page 37: ... 0 047 Black 0 055 Silver None Spring Piston Shock Oil Limiter Motor Wind Pinion Spur Gear Batteries Battery Placement Front Diff Setting Rear Diff Setting Tire Compound Insert Wheel Qualify Main Finish TQ Comments Tire Compound Insert Wheel Smooth Bumpy Blue Groove Traction High Medium Low Soft Dirt Grass Clay Wet Dusty Other Radio Throttle Brake e p a Throttle Brake expo ESC Throttle Profile Ini...

Page 38: ...ww TeamAssociated com http www RC10 com http twitter Team_Associated http bit ly AEonFacebook call 949 544 7500 fax 949 544 7501 Check out the following web sites for all of our kits current products new releases setup help tips and racing info www TeamAssociated com www RC10 com ...

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AE B44.1, Assembly Manual

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