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VisionNavi User Manual

Chapter 2

Tool

Inspection tool

Tool

Detection result
name

Variable name

Array
correspondence

Substance / Spot inspection

Num matches

Count

Max Area

Total Area

Area

CTR of G-X

PosX

CTR of G-Y

PosY

Flaw inspection

Max edge length

Total edge length

Length

Num matches

Count

Center X

PosX

Center Y

PosY

Compari-
son with
good sam-
ple

Need to align the
position.

Area Area

Num of defect

X PosX

Y PosY

Num of extracted

Count

Score Score

Alignment already
completed.

Area Area

Texture inspection

Num matches

Count

Max Area

Total Area

Area

CTR of G-X

PosX

CTR of G-Y

PosY

Summary of Contents for VisionNavi

Page 1: ...User Manual VisionNavi...

Page 2: ...n Advantech assumes no liability under the terms of this warranty as a consequence of such events Because of Advantech s high quality control standards and rigorous testing most of our customers never...

Page 3: ...ructions may cause harmful inter ference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interf...

Page 4: ...9 Position the power cord so that people cannot step on it Do not place anything over the power cord 10 All cautions and warnings on the equipment should be noted 11 If the equipment is not used for a...

Page 5: ...NUFACTURER S INSTRUCTIONS 23 The sound pressure level at the operator s position according to IEC 704 1 1982 is no more than 70 dB A Safety Precaution Static Electricity DISCLAIMER This set of instruc...

Page 6: ...VisionNavi User Manual vi...

Page 7: ...ction area 4 1 4 Detection result judgment 4 1 5 Term list 5 1 6 Basic Operation 7 1 6 1 Setting screen 7 1 7 Running Screen 9 1 8 Basic Configuration 9 1 9 Inspection setting 11 1 10 Tool setting 13...

Page 8: ...VisionNavi User Manual 16...

Page 9: ...Chapter 1 1 Outline of inspection...

Page 10: ...to temporarily store the image in the memory during the examination or call up the image saved in the file Image processing Judgement Image processing is processing such as reduction of noise of imag...

Page 11: ...sample 3 positioning Consider polarity and 4 click OK Create inspection project Setting inspection area After adding the tool make detailed settings In Detection region of Preprocessing you can set wh...

Page 12: ...considered defective products To make that judgment with the area of the detection result selected set the value of max of Judgment threshold to 40 These examples are as follows In this case it is ju...

Page 13: ...e features such as area and circularity and so on 11 Morphology A method of image processing that expands or contracts a speci fied region 12 Metrology A method of image processing that acquires a poi...

Page 14: ...ng on the drawing content it may affect image processing time It is recommended to perform inspection in operation mode Point Tool IDs are automatically allocated from T00 in the order they were creat...

Page 15: ...Previous History icon it is possible to check the history image History images are deleted when the power is turned off By right clicking on the history image window the following set tings and contro...

Page 16: ...bscreen tool name File Browser Display divition setting You can split the display screen and display processing results of multiple camera tools at once You can select from the following split screens...

Page 17: ...trator operator and user Administrator with password You can do all settings Set operator with password You can set the tool user without password You can only run stop driving Account setting You can...

Page 18: ...the upper left pixel of the image Capture setting Exposure time The unit is millisecond ms and it is set in 0 1 ms to 1 000 ms Gain You can increase the sensitivity of the camera Because there is a d...

Page 19: ...asurement you can correct the dis tortion of the lens and the inclination of the imaging surface and the image sensor of the camera Please contact the distributor if you need it Point By executing the...

Page 20: ...tool or all tools Set the execute condition Each tool can be set to execute only when the specified condition is met Right click on the tool set the execution condition and select the menu Always val...

Page 21: ...t to the outside Edit all tools at once The following checks and settings are possible 1 Confirm the ID of each tool in the tool list 2 Edit tool name 3 Edit tool description 4 Set execution condition...

Page 22: ...VisionNavi User Manual 14...

Page 23: ...Chapter 2 2 Tool...

Page 24: ...VisionNavi User Manual 18 2 1 Tool Description List A list of tools that can be selected...

Page 25: ...lete area You can do the same with the keyboard shortcut key Ctrl c Ctrl v to copy and delete the region You can copy delete and move by right clicking on the region If you hold down the Alt key and d...

Page 26: ...e specified by FrameRate Light control OFF Light control will not be done FLASH output Assign to any control output DO It is valid when OFF or TRIG is selected in the trigger setting PoE pulse lightin...

Page 27: ...camera exposure time Trigger Set the trigger condition of the camera OFF Software trigger TRIG Assign to any control input DI Filter size Change the filter size according to the size of the unevenness...

Page 28: ...the previous capture Tool output image Acquires the output image with the specified tool ID Saved memory image Specify the memory image ID to acquire the memory image saved in temporary memory Saved i...

Page 29: ...the number to 0 when nn or nnnn is used as the file name Reset Invalid Continuation continues even if continuous operation is interrupted or restarted When Reset at start of continuous shot is selecte...

Page 30: ...guous edges Make it easier to detect small dirt and scratches Depending on the detection region setting it is possible to narrow down the region to be filtered Processing time can be shorter than filt...

Page 31: ...ue of the HSV color space HSI_H H component hue of the HSI color space HSV_S S component saturation of the HSV color space HSI_S S component saturation of the HSI color space HSV_V V component brightn...

Page 32: ...t of output img Specify the height of the image after polar coordinate conversion Trapezoidal shape correction Trapezoidal shape correction Specify the trapezoid shape and perform projective transform...

Page 33: ...tangle or inscribed rectangle no rotation of the target area Outer rotatable rectangle Convert the area to the circumscribed rectangle with rotation of the target area Ellipse Convert the area to an a...

Page 34: ...value of each pixel is subtracted and an offset is applied uni formly to the operation result Sub Abs It subtracts the gray value of each pixel and takes the absolute value of the difference Mult Mult...

Page 35: ...ting condition changes etc and it is possible to select the following two kinds of correction method Correct average gray value Span correctoin Image correction Remove areas such as stain defects extr...

Page 36: ...d as judgment thresholds and it can be judged whether or not matching can be made Shape matching Register the edge information of the image as a model and detect and position the shape model Gray dens...

Page 37: ...he specified unit with the mm pix information set with the camera setting tool Parameters used only for shape matching Search angle Specify rotation angle of pose to search model shape with 0 to 180 S...

Page 38: ...sitioning is performed using the processing result of the previous tool For the previous tool please place a tool that outputs position information PosX and PosY by judgment measurement etc Distortion...

Page 39: ...is the area of the largest one of the extracted defects Total Area It is the sum of the areas of extracted defects CTR of G X Y It is the coordinate value of the center of gravity of the whole extrac...

Page 40: ...tion Comparison with good sample No positioning Inspect images that have been positioned beforehand Enter model Register a non defective model from the master image In case of positioning you will cre...

Page 41: ...search when comparing and matching non defective items in order to shorten processing time The search condition is used at this time Next you evaluate the candidate to be detected found by rough sear...

Page 42: ...rea is surrounded by the extracted flaws or defects set whether or not to fill out and extract it Max area Min area Specify the extent of the size of the scratch or defect to be extracted It is possib...

Page 43: ...he two images to be calculated for the movement amount Edge based Only the edge region can be targeted out of the differences between the two images to be calculated for the movement amount Edge size...

Page 44: ...cted Gray scale binarization area 2 6 Presence Count Gray scale binarization area Binarize the image in the target area calculate the feature quantity such as the num ber position shape etc of the obt...

Page 45: ...he obtained region and make a judgment Detect condition Color space Display the color to be detected in annular HSV space By clicking the eyedropper mark you can select any color from the image By dra...

Page 46: ...the gray value slope of the brightness in the detection region Gray scale difference Color difference Compare the brightness or color information in the target region and judge whether or not there i...

Page 47: ...A variation of the brightness with the master image in each region Blob analysis Shape judgement Blob analysis Shape judgement Judge by the shape features of region extracted from the previous tool Fo...

Page 48: ...thod is similar to gray density matching of Positioning Matching Detect condition For the detection condition the same condition as Positioning Matching and the fol lowing can be selected Sort order W...

Page 49: ...Line Detect the edge on the right side or the left side of the guide line for setting preferentially Outside priority Intside priority Circle Arc Rectangle Detect the edge on the outside or inside of...

Page 50: ...ror from the approximate line is judged by tolerance Unit conversion Convert the detection result to the specified unit with the mm pix information set with the camera setting tool Measure burr crack...

Page 51: ...ive See coordinate system p 111 Num of contour The number of contours detected Integrity The percentage of cells that extracted the edge extraction point of each cell in the guide frame Measure burr c...

Page 52: ...ht side priority Left side priority No direction Edge dir Same direction Dark Light Light Dark Outside priority Inside priority No direction Approx shape Linear approx Curve approx Approx shape Circle...

Page 53: ...th 1 2 Edge strength The threshold to detect as an edge when the most clear edge in the target part is 100 It is possible to adjust to a stable value while referring to the edge intensity dis tributio...

Page 54: ...rence with the registered master image and make a judgment on the detection result By measured value The judgment is made on the value of the feature value obtained as the detection result Detect cond...

Page 55: ...nd edge n coordinates When setting more than one detection region please be careful because it differs in the case of straight line circle circular arc Line Circle Arc Edge dir Both edge Dark Light Li...

Page 56: ...dgment on the detection result By measured value The judgment is made on the value of the feature value obtained as the detection result Detect condition The detection condition setting parameters are...

Page 57: ...If the allowable range is made small it will be difficult to extract edges that fall outside the expected width value Compare mode When comparing with the master image you can choose to compare by abs...

Page 58: ...r diameter and inner diameter using that information Judgement method By difference from master Detect the difference with the registered master image and make a judgment on the detection result By me...

Page 59: ...on Edge strength The threshold to be detected as an edge when the most clear edge in the target part is 100 It is possible to adjust to a stable value while referring to the edge intensity distributio...

Page 60: ...in the master registered image Position diff Only when judging by the difference with the master image Difference from the edge position in the master registered image Width The distance between dete...

Page 61: ...is clockwise positive 180 measured see coordinate system p 111 Measure line line Measure the distance between two straight lines line segments extracted by edge extraction Measure the distance to the...

Page 62: ...ecessary to place the one with PosX PosY in the output variable Measure point line Measure the distance between the coordinates X Y obtained by the previous tool and the straight line extracted by edg...

Page 63: ...rom the front enchanced Midway between standard and maximum maximum Corresponds to strain and tilt The processing speed will be slow Num of searches Set the maximum number of two dimensional code to d...

Page 64: ...ring The information of the bar code Num matches The number of detected bar codes String length The length of the character string of the detected barcode Center X Y The center coordinates of the dete...

Page 65: ...ou can select a character range by using the character like A Z 0 9 Other characters lose their special meaning in brackets except for You can repeat the previous character or group 0 times or more Yo...

Page 66: ...s array of each extracted character Character verification OCV Match against the registered character string Master strings 1 Take an image or read a file displaying all the characters you use 2 Turn...

Page 67: ...action Allow err Pixels that gray difference is less than the allowable value are judged to match Area filter Exclude the area of the extracted character area below the filter value from the tar get V...

Page 68: ...ut terminal DI by the input output setting Judge logic OFF Determine that the specified input is OFF ON Determine that the specified input is ON Rising Edge When it detects the rising edge of the spec...

Page 69: ...specified camera becomes the judgment result at the time of execution of the tool execute it with proper synchronization in the camera end monitoring such as the state monitoring tool Logical operatio...

Page 70: ...he target camera ends Sync event monitoring When the camera is operated in synchronous mode independent con trol OFF wait until a synchronization event is issued from the processing flow of another ca...

Page 71: ...the execution condition judgment function you can finish processing under specific conditions and end all processing or move to the beginning of the tool list Processing condition End option End all p...

Page 72: ...2 Enter the calculation formula Assignment to each variable is entered with Ex Data1 PosX Strings are enclosed in single quotation Equations that can be used in arithmetic expressions are shown in Tab...

Page 73: ...t numbers Abs fabs T floor Compute the floor function of a tuple Floor floor T fmod Calculate the remainder of the floating point division of two tuples Fmod fmod T1 T2 ldexp Calculate the ldexp funct...

Page 74: ...hether a tuple is greater than another tuple Greater T1 T2 greater_elem Test whether a tuple is elementwise greater than another tuple Greater T1 T2 greater_equal Test whether a tuple is greater or eq...

Page 75: ...IsNumber is_number T Number Convert a tuple of strings into a tuple of num bers Number number T ord Convert a tuple of strings of length 1 into a tuple of integer numbers Ord ord T ords Convert a tupl...

Page 76: ...ndices of the sorted tuple Indices sort_index Function name Overview Example of use deviation Return the standard deviation of the ele ments of a tuple Deviation devia tion Tuple tuple_histo_rang e Ca...

Page 77: ...le Selected firstn Tuple Index last_n Select all elements from index n to the end of a tuple Selected lastn Tuple Index select Select single elements of a tuple Selected Tuple Index Selected subset Tu...

Page 78: ...s Substrings split String Separator str_first_n Cut the first characters up to position n out of a string tuple Substring str_firstn String Position str_last_n Cut all characters starting at position...

Page 79: ...anguages like HDevelop and C C already use the backs lash as a general escape character In this case matches a lit eral dot while matches a literal backslash Furthermore there are some special codes t...

Page 80: ...rence endfor End statement of a for loop for statement reference endif End of if command If statement reference endswitch Ends a multiway branch block switch statement reference endtry Ends a block wh...

Page 81: ...ove_dir dir close_file Closing a text file close_file handle fnew_line Create a line feed fnew_line handle fread_char Read a character from a file fread_char FileHandle Char fread_line Read a line fro...

Page 82: ...the maximum minimum value the standard deviation etc for the array in which multiple results are output by the previous tool and perform judgment processing It is used when you want to make a judgmen...

Page 83: ...ending on the judgment result display non display setting and display color setting can be performed Display setting Display condition Select the display condition of the character string being set Fo...

Page 84: ...the Judge array tool Positioning tool Tool Detection result name Variable name Array correspondence Positioning Matching Shape matching X PosX Y PosY Angle Angle Scale factor Score Score Gray density...

Page 85: ...of G X PosX CTR of G Y PosY Flaw inspection Max edge length Total edge length Length Num matches Count Center X PosX Center Y PosY Compari son with good sam ple Need to align the position Area Area Nu...

Page 86: ...PosY Color binarization area Area Area Num matches Count CTR of G X PosX CTR of G Y PosY Gray value judgement Mean Intensity Max Min Deviation Max Min CTR of G X PosX CTR of G Y PosY Angle Angle Gray...

Page 87: ...t Area Area Width Width Height CTR of G X PosX CTR of G Y PosY Tilt Angle Major axis len Minor axis len Circularity Ellipticity Brightness mean Brightnessdeviation Compactness Pres ence Count Match in...

Page 88: ...ws Integrity Score Circle Circle approx Ellipse approx Position diff Radius diff Angle diff Radius Radius Center X PosX Center Y PosY Num of extracted Count Angle Angle Point group X coordinate Column...

Page 89: ...up X coordinate Columns Point group Y coordinate Rows Center X PosX Circle Circle approx Ellipse approx Center Y PosY Radius Radius Circularity Major axis ellipse Length Minor axis ellipse Angle ellip...

Page 90: ...X coordinate Columns Point group Y coordinate Rows Measure burr crack Line Num of defect Right error DistOut Left error DistIn Center X PosX Center Y PosY Num of contour Count Angle Angle Integrity Sc...

Page 91: ...Rectangle Linear approx Curve approx Num of defect Outside error DistOut Inside error DistIn Center X PosX Center Y PosY Num of contour Count Angle Angle Integrity Score Point group X coordinate Colu...

Page 92: ...ct Count Interval Pitch Measure outer or inner diame ter By difference from master Outer diameter Inner diam eter Specified edge Width diff Position diff Num of detect Count Center X PosX Center Y Pos...

Page 93: ...ure circle circle Distance Length Angle Angle Midpoint X PosX Midpoint Y PosY Measure point intersection Distance Length Angle Angle Midpoint X PosX Midpoint Y PosY Measure point line Measure point ci...

Page 94: ...ng length Center X PosX Center Y PosY Grade Score Contrast Unused error correction Print expansion Area Area Barcode String Text Num matches Count String length Center X PosX Center Y PosY Grade Score...

Page 95: ...89 VisionNavi User Manual Chapter 2 Tool...

Page 96: ...tions are subject to change without notice No part of this publication may be reproduced in any form or by any means electronic photocopying recording or otherwise without prior written permis sion of...

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