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Manual

Z33-D060.12 S15A

High Frequency Spindle

Pneumatic direct change

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Summary of Contents for Z33-D060.12 S15A

Page 1: ...Manual Z33 D060 12 S15A High Frequency Spindle Pneumatic direct change...

Page 2: ...opment we reserve the right to make technical modifications and variations from the exact design described in the manual The text in this manual has been compiled with the utmost care However Nakanish...

Page 3: ...on 17 6 6 Air borne noise emissions 18 7 Operating location 18 8 Installation 19 8 1 Installing the HF spindle 19 8 2 Diameter of media supply line 19 8 3 Compressed air 20 8 3 1 Air purity classes IS...

Page 4: ...of the man ual carefully again 1 2 Explanation of symbols used To enable quick classification of information this manual uses visual aids in the form of symbols and text markings Notes are marked with...

Page 5: ...d with the HF spindle q High Frequency Spindle q Collet q Transport packaging Check the high frequency spindle for completeness upon delivery 2 1 1 Service set q Collet grease q Ejector pin q Collet s...

Page 6: ...th the Machinery Directive and cannot perform any function independently The HF spindle can only be operated in conjunction with a machine tool and a frequency con verter 3 1 Permissible types of mach...

Page 7: ...re not approved for use in areas at risk of explosion Use in such areas may result in explosions u Do not use the HF spindle in potentially explosive atmospheres DANGER Due to flying parts The HF spin...

Page 8: ...ause chips to fly out with great force u Never remove the protective devices of the machine or system u Always wear protective goggles during work Example of design Inserting the shank Note Ensure fun...

Page 9: ...the machine controller for evaluation 4 3 Installation and maintenance Carry out installation cleaning and maintenance work only after shutting down the HF spindle and after the shaft has come to a s...

Page 10: ...current voltage and frequency data of the HF spindle match the raw data for the frequency converter Use a motor supply line that is as short as possible Adjust the speed of the HF spindle using the FC...

Page 11: ...akanishi Jaeger GmbH Request the tolerances and production plan for the spindle holder Produce the spindle holder from a thermally conductive material e g alu minum Observe the dimensions of the clamp...

Page 12: ...uency 1 000 Hz Motor poles pairs 1 Rated rotation speed 60 000 rpm Acceleration braking value Per second 10 000 rpm other values by consultation Characteristics Motor protection PTC 100 C Housing Alum...

Page 13: ...Technical Specifications Item no 10300024 Revision 05 13 36 6 1 Dimensions Clamping range...

Page 14: ...Rated rotation speed 10 000 20 000 30 000 40 000 50 000 60 000 rpm Speed 8 637 18 719 28 166 38 256 48 489 58 211 rpm Frequency 167 333 500 667 833 1 000 Hz Rated power 0 032 0 071 0 101 0 131 0 153...

Page 15: ...107 0 162 0 209 0 229 0 243 kW Torque 0 054 0 059 0 059 0 051 0 045 0 041 Nm Voltage 12 19 25 29 36 46 V Current 7 0 7 7 7 8 7 5 6 8 6 5 A Cos 0 84 0 83 0 82 0 80 0 77 0 71 Note on operation with sta...

Page 16: ...see chart siehe Tabelle see chart siehe Tabelle see chart 0 75mm U V W PIN PTC PTC 3 7 4 pole 4 7 2 pole 2 7 2 pole 2 4 2 pole 3 7 2 pole blau 0 14mm blue 0 14mm blau 0 14mm blue 0 14mm blau 0 14mm b...

Page 17: ...age TA 0 40 C V max 30 V Max measuring voltage TA 25 K TNAT 15 K V Meas max 7 5 V Nominal resistance VPTC 2 5 V RN 250 Insulation test voltage Vis 3 kV Response time ta 2 5 s Operating temperature ran...

Page 18: ...G Risk of injury due to flying parts The HF spindle operates at high speeds which may cause chips to fly out with great force u Never remove the protective devices of the machine or system u Always we...

Page 19: ...xible and free of strain Seal all connections for compressed air axially in relation to the tightening direction If the HF spindle is equipped with sealing air Make sure that no air flow can occur in...

Page 20: ...n air quality see Air purity classes ISO 8573 1 20 section The adjustment value for the sealing air depends on the hose diameter and length Hose diameter DN 4 The setting value can be found in the fol...

Page 21: ...ation Item no 10300024 Revision 05 21 36 8 3 3 Setting values For guidelines on air quality see Air purity classes ISO 8573 1 20 section Keep to the following values Pneumatic system for tool change 6...

Page 22: ...clamping system is damaged by the centrifugal forces q The clamping system is shifted q The balance of the HF spindle is affected q The bearing is damaged Example of design Clockwise Turn the shaft o...

Page 23: ...rding this to the machine controller for evaluation 9 4 Commissioning after storage Do not put the HF spindle into operation until its temperature has adjusted from the temperature of the storage loca...

Page 24: ...ion Only use tools with the correct direction of rotation for the HF spindle Only use tool mounts with the correct HF spindle direction of rotation Set the direction of rotation of the HF spindle on t...

Page 25: ...on occurs during cleaning Clean the inner taper of the shaft with the felt cone from the service set Clean the collet with the brush Apply a light greasy film to the taper of the collet To do this onl...

Page 26: ...llet out of the shaft The collet opens Only the tool is deposited in the changing station Tip Fast tool change u Use a tool with a stop ring This means that there is no need to re adjust the immersion...

Page 27: ...nically sound Only use tools with a tool shank diameter that corresponds to the inner di ameter of the collet For example do not use shanks with a diameter of 3 mm in collets for 1 8 3 175 mm Also see...

Page 28: ...to the openings of the HF spindle 12 2 Daily cleaning To ensure that the HF spindle functions safely and accurately all contact sur faces of the HF spindle the mount for the HF spindle the tool mount...

Page 29: ...ed from moisture dust and other environmental influences Note the following storage conditions Temperature of storage location 10 C 45 C Relative humidity 50 12 4 Monthly maintenance Turn the shaft of...

Page 30: ...sal and environmental protection More than 90 of the materials used in the HF spindle can be recycled alu minum stainless steel steel copper etc The HF spindle may not be disposed of with normal domes...

Page 31: ...energy supply companies u Before commencing work switch off the power supply of the HF spindle Note Damage due to electrostatic discharge Do not touch the electrostatic sensitive components of the HF...

Page 32: ...equency converter has shut down q Check the error messages in the frequency converter man ual Tool change initiated q Turn off the pneumatic system for the tool change HF spindle becomes hot Cause Tro...

Page 33: ...crews of the spindle holder manually q Do not use technical aids to clamp the HF spindle Bearings damaged q Contact Nakanishi Jaeger GmbH service No automatic tool change Cause Troubleshooting Contami...

Page 34: ...serve all points in the Tool change 24 and Mainte nance 28 sections Frequency converter incorrectly set q Compare the values for the HF spindle with the set values on the frequency converter Machining...

Page 35: ...1 5 6 1 5 8 1 5 9 1 6 4 1 6 5 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The incomplete machinery in its standard design complies furthermore with the following applicable regulations Applicable harmonized stan...

Page 36: ...rlen GERMANY 49 0 6002 9123 0 sales anakanishi jaeger com www nakanishi jaeger com Serial number Type Z33 D060 12 S15A Item no 10300024 Revision 05 Date 01 09 2023 Language EN Jaeger Spindles North Am...

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