Advantage Controls MicroTron O Series Manual Download Page 12

12

Pump does  not achieve 

Air trapped in suction line 

Straighten suction line to eliminate high spots.

or maintain prime 

 

 

  

 

 

 

 

 

Foot valve contaminated or improperly 

Inspect foot valve screen and assure that foot 

 

 

installed 

valve is in a  vertical position below  fluid level.

 

Excessive lift 

Max suction lift is 5 feet with fluids of     

 

 

 

specific gravity of water; less with heavier  

 

 

 

liquids such as acids. Mount pump in a lower  

 

 

 

position relative to the chemical container.

 

Worn or contaminated check valves 

Inspect check valves in fluid end for  

 

 

 

 

cleanliness. Clean or replace as necessary.

 

Split or pinch in suction tube 

Inspect suction tube through its full length  

 

 

 

to assure that there are no splits at the    

 

 

 

connections or other restrictions. Move any  

 

 

 

objects or equipment which impinges upon  

 

 

 

suction tube or reroute as required to assure a    

 

 

smooth transition from foot valve to pump.

 

Low chemical level 

Check fluid level in chemical supply tank

Insufficient fluid 

Stroke adjustment set too low 

Check operation of stroke length limiter knob.  

 

 

 

If pump delivers to low adjustable rate, check  

 

 

 

settings. Readjust as required.

 

Worn or contaminated check valves 

Inspect, clean or  replace as necessary.

 

Obstruction in suction line 

Check suction line for obstructions, clogging,  

 

 

 

kinks, or pinch points.

 

Clogged foot valve screen 

Clean or replace foot valve screen.

 

Output (system) pressure too high 

Relocate the injector to a lower pressure part  

 

 

 

of the system.

 

Diaphragm worn or torn 

Replace diaphragm, making sure that it is  

 

 

 

screwed on fully to shoulder of shaft.

 

Electronic failure 

Consult dealer or factory.

Excessive fluid 

Failure or lack of anti-siphon valve 

Inspect or add anti-siphon valve.This is    

 

 

caused when system is in a vacuum condition    

 

 

or a flooded suction application on systems at    

 

 

very low pressures.

 

Excessive stroke length 

Lower the stroke rate if adjustable on your pump.

 

Improper stroke length 

Reduce stroke length.

Pump will not run 

Pump not turned on or not plugged in 

Check outlet with meter to assure that correct    

 

 

or voltage is present and that power supply  

 

 

 

cord is in good condition and plugged in.

 

 

Electronic failure 

Consult dealer or factory.

Excessive noise 

Pump not primed 

Prime pump.

 

No output pressure 

Add an anti-siphon valve to provide 25 PSI    

 

 

restriction on pump discharge.

VII. Troubleshooting

PROBLEM CAUSE 

REMEDY

Summary of Contents for MicroTron O Series

Page 1: ...arold Abitz Dr Muskogee OK 74402 Phone 918 686 6211 Fax 888 686 6212 www advantagecontrols com email support advantagecontrols com 05 2019 MicroTron Series O Chemical Metering Pump Installation Maintenance Repair Manual Manual ...

Page 2: ...eyond their intended functionality intentionally or otherwise or any unauthorized repair Advantage is not responsible for damages injuries or expense incurred through the use of its products The above warranty is in lieu of other warranties either expressed or implied No agent of ours is authorized to provide any warranty other than the above 30 Day Billing Memo Policy Advantage Controls maintains...

Page 3: ...r S 316 Stainless Seat Material V Viton F Teflon H Hypalon Check Ball C Ceramic D Ceramic single on discharge S Stainless Tubing Connections 1 3 8 PE 75 200 psi 2 PE 250 psi models P MNPT V 3 8 Clear flexible suction tubing Special Options S 3 function injection valve NOTES This list represents our most popular options If you have an option not covered contact the factory or your dealer for more d...

Page 4: ... gloves and aprons are critical in preventing accidental exposure to dangerous chemicals Liquids under pressure can present a special hazard when a line or seal is punctured resulting in the spraying of chemical many yards away If a chemical spillage occurs consult the Material Safety Data Sheet MSDS for specific instructions regarding the chemical being used IV Installation A Location Select a mo...

Page 5: ... TUBING ADAPTER IMPORTANT THE END OF THE TUBING MUST EXTEND 1 4 BEYOND ADAPTOR CAUTION 1 There are live circuits inside the controller even when the power switch on the front panel is in the OFF position Never open the front panel without first disconnecting power from the outlet Prewired controllers are supplied with an 8 foot 18 AWG power cord with USA style plug A 1 Phillips driver is required ...

Page 6: ... the tubing and foot valve in a vertical position at the bottom of the tank Do not allow the foot valve to lay horizontally in the chemical container This defeats the action of the valve and causes the pump to lose prime Keep suction tubing reasonable short and avoid high spots or bends 7 Injection Valve Installation The injection valve is designed to prevent a back flow and to inject chemical int...

Page 7: ...rther priming is required If fluid is not moving open bleed valve until fluid begins to move When suction line fills close bleed valve Do not over tighten bleed valve damage may occur Thumb and forefinger are all that are required to tighten valve Further tightening will cause damage to bleed valve which will result in flow loss B Adjusting feed rate The standard Model B allows for the exact setti...

Page 8: ...switch closure it strokes once up to its maximum strokes per minute rate 2 Hall Effect Meter Pacing This option is like the external pacing only the pump divides the incoming switch closures by 9 before stroking on time This is a three wire connection D C voltage signal and ground 3 External Stop Pumps with this option are allowed to stroke as long as they see a closed condition from a dry contact...

Page 9: ...houlder of shaft It is not necessary to tighten further 8 Replace fluid end Make sure that screws are evenly tightened 9 Reconnect plumbing and power Prime the pump B Suction and Discharge Check Valve Replacement 1 Disconnect suction tubing from pump 2 Unscrew fitting from pump head 3 Remove check valve from suction fitting and replace 4 Remove O ring from cavity in fluid end 5 Remove check valve ...

Page 10: ... Complete Head Kit 2 Injection Valve 3 Foot Valve 4 Suction Valve 5 Discharge Valve 6 Bleed Valve Assembly 7 Pump Head 8 Pump Diaphragm 9 Support Ring 10 Shaft Seal 11 Head Bolts 12 Priming Tube 13 Suction Tubing 14 Discharge Tubing 15 Weight Complete Head Kit includes items 4 5 6 7 8 and 11 ...

Page 11: ...sembly INJ __ __ __ __ Optional 3 Function Injection Valve 3FV __ __ __ __ 3 Foot Valve Assembly FTV __ __ __ __ 4 Suction Valve Assembly SUC __ __ __ __ 5 Discharge Valve Assembly DIS __ __ __ __ 6 Priming Valve Assembly PRI __ __ __ __ Body Seat Ball Connection K Kynar V Viton C Ceramic 1 3 8 Tube S 316 Stainless F Teflon D Single 2 1 4 Tube H Hypalon S Stainless 3 3 8 Tube K 3 8 Tube P 1 4 Pipe...

Page 12: ...stable rate check settings Readjust as required Worn or contaminated check valves Inspect clean or replace as necessary Obstruction in suction line Check suction line for obstructions clogging kinks or pinch points Clogged foot valve screen Clean or replace foot valve screen Output system pressure too high Relocate the injector to a lower pressure part of the system Diaphragm worn or torn Replace ...

Page 13: ...13 Application Notes ...

Page 14: ...14 Application Notes ...

Page 15: ...15 Application Notes ...

Page 16: ... of your water treatment equipment needs Cooling Tower Controllers Boiler Blow Down Controllers Blow Down Valve Packages Solenoid Valves Water Meters Chemical Metering Pumps Corrosion Coupon Racks Chemical Solution Tanks Solid Feed Systems Feed Timers Liquid Level Controllers Glycol Feed Systems Pre Fabricated Systems Get the Advantage ...

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