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10

11

D.    Replacement Parts

           Getting the right materials of construction for your spare parts is easy.  Using positions 7-10 of the  

 

pump model number, example: O130X1-

KFSV

.

 

Find the assembly needed and add the codes of your       

 

pump’s liquid end after the standard prefix part number for the assembly. 

        Part Assemblies

 

Item  

Description 

Part Number 

  

1

. ................Complete Head Assembly 110 psi ................................................

    CKR-1- __ __ __ __

 

 

Complete Head Assembly 150 & 250 psi .........................................

 CKR-2- __ __ __ __

  

 2

. ................Injection Valve Assembly ........................................................................

INJ- __ __ __ __ 

         

 Optional .....3-Function Injection Valve .....................................................................

3FV- __ __ __ __

  

3

. ................Foot Valve Assembly ............................................................................

 FTV- __ __ __ __

 

4

. ................Suction Valve Assembly. ......................................................................

SUC- __ __ __ __

 

5

. ................Discharge Valve Assembly. ....................................................................

DIS- __ __ __ __

 

6

. ................Priming Valve Assembly............................. ...........................................

 PRI- __ __ __ __ 

Body 

Seat                 Ball  

 Connection

  

K- 

Kynar

 V- 

Viton 

C- 

Ceramic

 

     1- 

3/8” Tube   

     

S

- 316 Stainless

 F- 

Teflon

 D- 

Single

 

     2- 

1/4” Tube 

  

H- 

Hypalon

 S- 

Stainless 

     3- 

3/8” Tube

  

 

 

 

K- 

3/8” Tube 

  

 

 

  P- 

1/4” Pipe

  

 

 

 

U- 

3/8” UV

  

 

 

 

V- 

3/8” Clear Suction

       Single Parts

 

 12

. ...............Priming Tubing ....................................................................................

R00255

  

13

. ...............Suction Tubing 3/8” Clear  ...................................................................

R00255

  

. 

Suction Tubing 3/8” PE........................................................................

R00122

 

 

Suction Tubing 1/4” PE .......................................................................

R00097

 

 14

. ...............Discharge Tubing 3/8” PE ...................................................................

R00122

  

 

Discharge Tubing 1/4” PE ...................................................................

R00267

  

15

. ...............

Weight, Suction Tubing

 .......................................................................

R00139

Summary of Contents for MicroTron O Series

Page 1: ...arold Abitz Dr Muskogee OK 74402 Phone 918 686 6211 Fax 888 686 6212 www advantagecontrols com email support advantagecontrols com 05 2019 MicroTron Series O Chemical Metering Pump Installation Maintenance Repair Manual Manual ...

Page 2: ...eyond their intended functionality intentionally or otherwise or any unauthorized repair Advantage is not responsible for damages injuries or expense incurred through the use of its products The above warranty is in lieu of other warranties either expressed or implied No agent of ours is authorized to provide any warranty other than the above 30 Day Billing Memo Policy Advantage Controls maintains...

Page 3: ...r S 316 Stainless Seat Material V Viton F Teflon H Hypalon Check Ball C Ceramic D Ceramic single on discharge S Stainless Tubing Connections 1 3 8 PE 75 200 psi 2 PE 250 psi models P MNPT V 3 8 Clear flexible suction tubing Special Options S 3 function injection valve NOTES This list represents our most popular options If you have an option not covered contact the factory or your dealer for more d...

Page 4: ... gloves and aprons are critical in preventing accidental exposure to dangerous chemicals Liquids under pressure can present a special hazard when a line or seal is punctured resulting in the spraying of chemical many yards away If a chemical spillage occurs consult the Material Safety Data Sheet MSDS for specific instructions regarding the chemical being used IV Installation A Location Select a mo...

Page 5: ... TUBING ADAPTER IMPORTANT THE END OF THE TUBING MUST EXTEND 1 4 BEYOND ADAPTOR CAUTION 1 There are live circuits inside the controller even when the power switch on the front panel is in the OFF position Never open the front panel without first disconnecting power from the outlet Prewired controllers are supplied with an 8 foot 18 AWG power cord with USA style plug A 1 Phillips driver is required ...

Page 6: ... the tubing and foot valve in a vertical position at the bottom of the tank Do not allow the foot valve to lay horizontally in the chemical container This defeats the action of the valve and causes the pump to lose prime Keep suction tubing reasonable short and avoid high spots or bends 7 Injection Valve Installation The injection valve is designed to prevent a back flow and to inject chemical int...

Page 7: ...rther priming is required If fluid is not moving open bleed valve until fluid begins to move When suction line fills close bleed valve Do not over tighten bleed valve damage may occur Thumb and forefinger are all that are required to tighten valve Further tightening will cause damage to bleed valve which will result in flow loss B Adjusting feed rate The standard Model B allows for the exact setti...

Page 8: ...switch closure it strokes once up to its maximum strokes per minute rate 2 Hall Effect Meter Pacing This option is like the external pacing only the pump divides the incoming switch closures by 9 before stroking on time This is a three wire connection D C voltage signal and ground 3 External Stop Pumps with this option are allowed to stroke as long as they see a closed condition from a dry contact...

Page 9: ...houlder of shaft It is not necessary to tighten further 8 Replace fluid end Make sure that screws are evenly tightened 9 Reconnect plumbing and power Prime the pump B Suction and Discharge Check Valve Replacement 1 Disconnect suction tubing from pump 2 Unscrew fitting from pump head 3 Remove check valve from suction fitting and replace 4 Remove O ring from cavity in fluid end 5 Remove check valve ...

Page 10: ... Complete Head Kit 2 Injection Valve 3 Foot Valve 4 Suction Valve 5 Discharge Valve 6 Bleed Valve Assembly 7 Pump Head 8 Pump Diaphragm 9 Support Ring 10 Shaft Seal 11 Head Bolts 12 Priming Tube 13 Suction Tubing 14 Discharge Tubing 15 Weight Complete Head Kit includes items 4 5 6 7 8 and 11 ...

Page 11: ...sembly INJ __ __ __ __ Optional 3 Function Injection Valve 3FV __ __ __ __ 3 Foot Valve Assembly FTV __ __ __ __ 4 Suction Valve Assembly SUC __ __ __ __ 5 Discharge Valve Assembly DIS __ __ __ __ 6 Priming Valve Assembly PRI __ __ __ __ Body Seat Ball Connection K Kynar V Viton C Ceramic 1 3 8 Tube S 316 Stainless F Teflon D Single 2 1 4 Tube H Hypalon S Stainless 3 3 8 Tube K 3 8 Tube P 1 4 Pipe...

Page 12: ...stable rate check settings Readjust as required Worn or contaminated check valves Inspect clean or replace as necessary Obstruction in suction line Check suction line for obstructions clogging kinks or pinch points Clogged foot valve screen Clean or replace foot valve screen Output system pressure too high Relocate the injector to a lower pressure part of the system Diaphragm worn or torn Replace ...

Page 13: ...13 Application Notes ...

Page 14: ...14 Application Notes ...

Page 15: ...15 Application Notes ...

Page 16: ... of your water treatment equipment needs Cooling Tower Controllers Boiler Blow Down Controllers Blow Down Valve Packages Solenoid Valves Water Meters Chemical Metering Pumps Corrosion Coupon Racks Chemical Solution Tanks Solid Feed Systems Feed Timers Liquid Level Controllers Glycol Feed Systems Pre Fabricated Systems Get the Advantage ...

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