HOPPER HYDRAULIC LIFTING SYSTEM
SERVICE MANUAL
ENGLISH
Terra™ 5200
1463546000(1)2008-07
87
HOPPER HYDRAULIC LIFTING SYSTEM
HYDRAULIC SYSTEM OIL CHANGE
CAUTION!
Replacement to be performed with the hopper (31) fully retracted (as shown in the figure).
Drive the machine on a level floor and engage the parking brake with the pedal and the lever (25 and 18).
1.
Turn the ignition switch (17) to “0”.
2.
Open the hood (49) and fasten it with the support rod (63).
3.
Disconnect the battery connector (52).
4.
Put a waterproof sheet and absorbing clothes under the oil tank (A) to protect the parts under the tank against oil dripping
5.
during the removal.
WARNING!
Oil is highly corrosive.
Remove the screws (B), then remove the oil tank (A).
6.
Empty the oil tank (A) completely.
7.
CAUTION!
The discharged oil should be disposed of properly according to the environmental Laws in force.
Clean the filters (C) with a brush.
8.
Remove the mounting screws (G), then remove the right body side (F).
9.
Disconnect the hose connection (L) and drain the oil into a container.
10.
Connect the connection (L).
11.
Install the oil tank (A) and the gasket (D), then fasten it with the screws (B).
12.
Pour oil (viscosity grade 32 cSt) into the tank (A) through the plug (E) until the oil level reaches the MAX mark [total quantity
13.
0.37 gal (1.4 litres)].
On the hydraulic unit, disconnect the connection (M) of the hose (N) from the stem side of the hydraulic cylinder and drain the
14.
oil into a container.
Temporarily connect the battery connector (51).
15.
Start the machine and turn the ignition switch (17) to “I”.
16.
Carefully lift the hopper (31) completely (see the procedure in the User Manual), drain the oil from the pipe end (M) and collect
17.
it into a container.
Turn the ignition switch (17) to “0”.
18.
Connect the hose connection (M) to the hydraulic unit.
19.
Start the machine and turn the ignition switch (17) to “I”.
20.
Lower the hopper (31) completely (see the procedure in the User Manual).
21.
Pour the oil into the tank (A) through the plug (E), until the oil level is between the MIN and MAX marks.
22.
WARNING!
Oil should not be over the above-mentioned intermediate level, otherwise, during the next operations, the oil
may flow out of the tank plug (E).
Perform steps 3 to 5 in the reverse order.
23.
Move the hopper (31) to simulate some emptying operations (see the procedure in the User Manual).
24.
Turn the ignition switch (17) to “0”.
25.
Open the hood (49) and fasten it with the support rod (63).
26.
Check that the oil level in the tank (A) is between the MIN and MAX marks shown in the figure, otherwise top up, then close
27.
the hood (49).
Summary of Contents for Terra 5200 B
Page 1: ...TerraTM 5200 B SERVICE MANUAL Advance model 9084513010 1463546000 1 2008 07...
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Page 88: ...ENGLISH SERVICE MANUAL 86 1463546000 1 2008 07 Terra 5200...
Page 100: ...ENGLISH SERVICE MANUAL 98 1463546000 1 2008 07 Terra 5200...
Page 102: ...ENGLISH SERVICE MANUAL 100 1463546000 1 2008 07 Terra 5200...
