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adstec OPC9000 Series, Instruction Manual

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adstec OPC9000 Series Instruction Manual Download Page 40

OPC9000 series 

−

 Instruction manual v1.2 

40 

 

© ads-tec Industrial IT GmbH • Heinrich-Hertz-Str. 1 • 72622 Nürtingen • Germany

 

 

10  Maintenance 

 

 

 

 

 

 

 

 

 

 

 

CAUTION 

 

Burns and scaring due to hot surfaces 

Touching hot surfaces can cause burns. In addition, unexpected contact 

can lead to uncontrolled movements due to startling.  

•

  Allow the unit to cool down before servicing.  

•

  Wear suitable gloves if necessary.  

 
 

ATTENTION 

Damage to the device due to electrostatic discharges 

Always adhere to the safety measures applicable when handling components at risk of being 
damaged by electrostatic discharges in accordance with EN 61340-5-1/-2.

 

CAUTION 

 

Personal injuries and damage to property through improper use 

All installation and service work performed on the device must be 
performed only under safe, secure and de-energised conditions!

 

 

 
 

Summary of Contents for OPC9000 Series

Page 1: ...Last changed 2022 01 20 Instruction manual Industrial PCs OPC9000 series Translation of the original instruction manual Version 1 2 ...

Page 2: ...in particular about its intended use safety installation utilisation maintenance and disposal Hand over the instructions to the user following installation of the product and pass the manual on to the new user if the product is resold These instructions can be downloaded from www ads tec de in the download area Publisher ads tec Industrial IT GmbH Heinrich Hertz Straße 1 72622 Nürtingen Phone 49 7...

Page 3: ...resistance 12 2 5 Conformity 13 2 6 Warranty repairs 14 2 7 Limitation of liability 14 2 8 Treatment and disposal of lithium batteries 15 3 Scope of delivery 16 4 Mechanical installation 17 4 1 Requirements 17 4 2 Installation recess OPC9016 17 4 3 Installation recess OPC9019 18 4 4 Installation recess OPC9024 18 4 5 Device installation Sequence 19 5 Electrical connections 21 5 1 Requirements 21 5...

Page 4: ...g system Windows 10 37 8 Software driver installation 39 8 1 Initial installation of the operating system 39 8 2 Write protection 39 8 3 Installing the netJACK modules at a later stage 39 9 Cleaning 39 10 Maintenance 40 10 1 Removing the device 41 10 2 Opening and closing the service slot 42 10 3 Replacing the BIOS battery 43 10 4 Installing or removing SSD cards 44 10 5 Removing and installing th...

Page 5: ...d out safely All users must read this instruction manual and have access to it at all times The original version of this instruction manual was written in German All non German versions of this instruction manual are translations of the German instruction manual 1 2 Explanation of safety instructions 1 2 1 Structure of safety instructions The signal word classifies the hazard Reference to the type...

Page 6: ...ath or severe injury could result CAUTION Indicates a possible danger If not avoided light or minor injuries could result ATTENTION Indicates a possibly damaging situation If not avoided the system or something in its surroundings could be damaged Recommendation for use Indicates terms and or conditions that strictly need to be observed to ensure optimised and or zero defect operation Tips and sug...

Page 7: ...ot be disposed of with household waste but must rather be disposed of separately Used batteries must be returned to the point of sale or a disposal system Label on electrical and electronic devices Electrical and electronic devices must not be disposed of with household waste but must rather be taken to a collection point for waste electrical equipment Symbol for the protective earth connection PE...

Page 8: ... used third party trademarks are hereby acknowledged In the case of trademark infringement ADS TEC reserves the right to exercise all rights 1 7 Copyright This instruction manual is protected by copyright For the authorised user simple usage rights are granted within the scope of the intent of the contract Any modified use or exploitation of the provided content particularly duplication modificati...

Page 9: ... IP protection class permits only indoor installation The operator alone shall be responsible for ensuring that all operator obligations are observed and for complying with any technical or statutory amendments that may arise Installation commissioning and operation may only be performed by qualified and trained personnel Intervention by the user is required only for performing the actions describ...

Page 10: ...the case of transport damage or nonconformity with the specifications and must be taken out of operation in the case of changing conditions In the case of improper use ADS TEC shall not accept responsibility or liability for injury or damage that is directly or indirectly attributable to the handling of the device If the device is opened up by an unauthorised person the user may be subject to haza...

Page 11: ... Damage caused by heat If the device is installed in a panel casing or similar heat accumulation can occur Make sure that heat can be dissipated from the device ATTENTION Damage caused by condensation If the temperature of the device is different to that of the environment in which it is located condensation can form Switch on the device only after it has acclimated to the ambient temperature ATTE...

Page 12: ...y 1 octave min Deflection 3 mm Amplitude 10 m s Test duration 2 h per axis DUT status DUT electrically in operation Test criterion Visual inspection after the test and functionality of the DUT during and after the test Shock resistance near machines or conveyor belts DUT functional device Test standard EN 60068 2 27 Shock form semi sinusoidal Test axes X Y Z Amplitude 250 m s Duration 11 ms Test d...

Page 13: ...e is a Class A device industrial sector Class A may cause interference when used in residential environments The EU conformity declaration can be requested at http www ads tec de support support anfrage html and is available for download at http www ads tec de support download eg konformitaetserklaerung html Recommendation for use For full compliance with the EMC legislation all components and cab...

Page 14: ... injury property damage or damage caused to the device as well as consequential damage that is was the result of non compliance with this instruction manual improper use of the device repairs and other actions on the device by unqualified electricians and electricians not certified by ADS TEC or that is was the result of using unapproved replacement parts Failure to observe the maintenance interva...

Page 15: ...uld be disposed of in accordance with local legal regulations ATTENTION Damage to the battery Incorrect handling of the battery can cause it to be damaged or destroyed Lithium batteries should not be exposed to fire soldered recharged opened short circuited reversed or heated above 100 C and they should be disposed of properly as well as protected against sunlight humidity and condensation ATTENTI...

Page 16: ...ry Check that the contents of the package are intact If there are signs of damage please contact the manufacturer immediately The device must not be put into operation Check that the contents of the package are complete and match your order 1 x device 1 x 5 pin connector for power supply Accessories according to order delivery note ...

Page 17: ...e device is intended to be installed in a recess in a wall or cabinet The installation site must be accessible from the rear The wall can be between 1 5 and 6 mm thick The operating company must ensure that the wall can support the weight of the device 4 2 Installation recess OPC9016 The external device dimensions are given in Section 11 Dimensional drawings ...

Page 18: ...OPC9000 series Instruction manual v1 2 18 ads tec Industrial IT GmbH Heinrich Hertz Str 1 72622 Nürtingen Germany 4 3 Installation recess OPC9019 4 4 Installation recess OPC9024 ...

Page 19: ...xample the left and right clamp by turning the clamping screws clockwise 5 mm hex socket The clamps will protrude slightly from the housing due to spring pressure CAUTION Personal injuries and damage to property due to the unit falling down If the clamps protrude more than 5 mm e g 15 mm they are disengaged and can no longer bear mechanical loads Make sure that the clamps do not protrude more than...

Page 20: ...the wall recess from the front 3 Once the device is in place the spring tension should cause the clamps to snap over the inner edge of the wall recess 4 Also loosen the remaining clamps 5 Make sure that all clamps are fully in contact with the rear side of the recess 6 Tighten the clamping screws turning alternately by uniform increments in a clockwise direction max 4 Nm ...

Page 21: ...r must be green yellow FE AWG 18 0 75 mm2 The cable colour must not be green yellow ATTENTION Damage due to electrostatic discharge Damage to the device can be caused by electrostatic discharge Always adhere to the safety measures applicable when handling components at risk of being damaged by electrostatic discharge ATTENTION Damage to the electronics The electronics can be damaged if connectors ...

Page 22: ...ut output see section 5 3 2 3 Options at this position 2 x WLAN antenna connections Bluetooth at EXT WLAN2 see sections 7 6 and 7 7 Hilscher netJACK for fieldbus and real time Ethernet systems see section 7 8 2 x CAN FD see sections 5 3 4 and 7 4 RS232 see section 7 9 4 3 x LAN RJ45 Controllers used LAN 1 i219 V LAN2 LAN3 i210 For Wake on LAN see section 7 10 5 4 x USB 3 1 gen 2 6 DisplayPort 1 1 ...

Page 23: ... Digital output 24 VDC The figure shows the socket inside the device DI Digital input 24 VDC 0V Reference potential GND FE Functional earth V 24 VDC 20 Conductor cross sections V FE 0V AWG 18 0 75 mm2 DO DI 0V FE V The permissible voltage ranges and the maximum values for the power consumption can be found in Section 12 Technical Data ...

Page 24: ...fault state e g after short circuit at output Initialisation time 150 ms from the moment the unit is switched on Digital input Type 3 according to IEC61131 0 signal 8 7 VDC 1 signal 10 95 VDC 8 7 10 95 VDC undefined hysteresis Current max 2 7 mA Schematic circuit diagram The digital input and output can be configured in the Configuration Center and read in or out using the program library adsXtern...

Page 25: ... connector on the power supply line assembled by the customer must have the following pin assignment Pin Signal The figure shows the socket inside the device 1 n c 2 CAN1 L 3 CAN1 GND 4 CAN2 L 5 n c 6 CAN2 GND 7 CAN1 H 8 n c 9 CAN2 H Recommendation for use Each CAN bus must be terminated at both ends with a 120 Ω terminating resistor If the OPC9000 is on one bus end the corresponding resistors mus...

Page 26: ...be used to connect the monitor and computer is o HDMI up to max 15 m o DisplayPort up to max 10 m o USB 2 0 up to max 15 m with active hubs otherwise 5 m For long distances between the display and the computer you will need the HDBaseT version o HDBaseT up to max 100 m see also Section 7 2 Recommendation for use Note the maximum cable lengths for the respective application type ...

Page 27: ... 1 and 2 desktop clone monitor 3 as extended desktop c Duplicate desktop to 1 and 3 desktop clone monitor 2 as extended desktop Notes You open the Windows display settings via Desktop right mouse button Display settings The settings on the Display Settings page always refer to the screen or screens selected above The arrangement of the screens can be adjusted to the requirements by dragging and dr...

Page 28: ...oot screen is displayed except on the integrated screen exclusively on monitors connected via DisplayPort Regarding the display of a login screen the following applies The login screen is only displayed on the integrated display of the OPC9 and on an additional monitor configured as a clone Monitors configured as extended desktop are supplied with an image signal by the operating system only after...

Page 29: ...ates the following states LED illuminated device is on LED flashing device is in an energy saving state Alternatively the device can be started using the capacitive button on the front side of the device This button can be activated and deactivated in the Configuration Center ATTENTION Hazard due to condensation Damage to electronic components caused by condensation resulting from temperature fluc...

Page 30: ...ortant To be able to configure settings you will need to start the Configuration Center with administrator rights right click with mouse and select Run as administrator from the context menu The Configuration Center from ADS TEC can be used to make a number of settings e g Behaviour of the ON OFF pushbutton Disabling of the USB interfaces Write protection of the mass storage or parts of it Soft ke...

Page 31: ...tors of the transmitter module The two LEDs in the connector indicate various system states LED signal Action HDCP Flashing red No active encryption Illuminates red Encryption active HDBT On Connection present Off No connection present HDCP High bandwidth Digital Content Protection HDBT HDBaseT 7 3 Big LinX Big LinX is a versatile and scalable platform for different IoT applications The secure con...

Page 32: ...ission rate max 1 Mbit s per bus Please note that the maximum bus length depends on the set transmission rate Typical values with correct termination Transmission rate Bus length 1 Mbit s 40 m 500 kbit s 110 m 250 kbit s 240 m 125 kbit s 500 m 50 kbit s 1 3 km 25 kbit s 2 5 km 15 kbit s 5 km Devices delivered ex factory with the Windows operating system and CAN card already include the appropriate...

Page 33: ...s RAID level 1 mirroring both mass storage devices redundantly store the same data in this case If a mass storage device fails usually no data is lost and the defective mass storage device can easily be replaced The total storage size corresponds to the smallest of the individual storage devices used Further information is available in section 10 4 Installing or removing SSD cards 7 6 WLAN Wi Fi T...

Page 34: ...P POWERLINK Sercos and many more Connection to the device i e the host system is provided by PCI Express Manufacturer s model number Type Protocols NJ 100EN DN DeviceNet NJ 100EN CO CANopen NJ 100EN DP PROFIBUS NJ 100EN RE EtherCAT EtherNet IP Open Modbus TCP POWERLINK PROFINET VARAN Sercos Information on installing and removing the modules can be found in Section 10 5 Information on how to instal...

Page 35: ...ROL IOCTL_SERIAL_GET_LINE_CONTROL IOCTL_SERIAL_SET_CHARS IOCTL_SERIAL_GET_CHARS IOCTL_SERIAL_SET_HANDFLOW IOCTL_SERIAL_GET_HANDFLOW IOCTL_SERIAL_GET_MODEMSTATUS IOCTL_SERIAL_GET_DTRRTS IOCTL_SERIAL_GET_MODEMSTATUS IOCTL_SERIAL_GET_COMMSTATUS IOCTL_SERIAL_GET_PROPERTIES IOCTL_SERIAL_SET_FIFO_CONTROL IOCTL_SERIAL_GET_STATS IOCTL_SERIAL_CLEAR_STATS IOCTL_SERIAL_PURGE IOCTL_SERIAL_SET_TIMEOUTS Since t...

Page 36: ...uter is shut down voltage is present State S3 energy saving sleep state State S4 hibernate state Advanced Configuration and Power Interface 7 10 1 Settings in BIOS The following setting must be active to enable the use of WoL In the standard BIOS press the Del key several times when starting ads tec Settings LAN1 i219 Wake on LAN Enable Enabled If the network stack has been activated the following...

Page 37: ...10 2 Settings in the operating system Windows 10 In Device Manager under Network adapters open the properties dialogue box of the Ethernet controller for the LAN connector being used the example here is for LAN1 Make the following settings on the Advanced tab 1 Enable PME Power Management Events 2 Enable Magic Packet ...

Page 38: ...0 series Instruction manual v1 2 38 ads tec Industrial IT GmbH Heinrich Hertz Str 1 72622 Nürtingen Germany 3 Disable Wake on Link Settings 4 On the Power Management tab Allow the device to wake the computer ...

Page 39: ...d from ADS TEC support on request 8 2 Write protection If the mass storage or parts of it have been write protected in the Configuration Center this write protection must be removed again before changes are made to the software installation Unified Write Filter After the software installation has been changed the write protection must be set again and the device restarted 8 3 Installing the netJAC...

Page 40: ...Allow the unit to cool down before servicing Wear suitable gloves if necessary ATTENTION Damage to the device due to electrostatic discharges Always adhere to the safety measures applicable when handling components at risk of being damaged by electrostatic discharges in accordance with EN 61340 5 1 2 CAUTION Personal injuries and damage to property through improper use All installation and service...

Page 41: ...etely into the housing against the spring pressure 3 Tighten the clamping screws counter clockwise as far as they will go so that the clamps are fixed in the housing and do not prevent the device from being removed from the wall recess 4 Remove device from the wall recess ATTENTION Depending on the installation situation have a person hold the front of the device if needed to prevent it from falli...

Page 42: ...ce slot To open the service slot prise the cover open on the bottom and to close it again simply press on the cover ATTENTION Damage due to electrostatic discharge Damage to the device can be caused by electrostatic discharge Always adhere to the safety measures applicable when handling components at risk of being damaged by electrostatic discharge ...

Page 43: ...ow and pull out the battery Re installation is performed in the reverse order of removal The battery type to be used is Lithium battery CR2032 ADS TEC part number DZ SONS 04075 1 Pay attention to the polarity when inserting the battery Please also note the general information on batteries in section 2 8 Recommendation for use To prevent unexpected plant downtime as a precaution the BIOS battery sh...

Page 44: ...g on the slot SATA or NVMe cards can be used see figure below Compatible mass storage cards can be obtained from ADS TEC if required Removal 1 Pull off the service slot cover as specified in section 10 2 2 Remove the retaining screw lift the SSD card slightly and pull it out Installation 1 Insert the new card into the slot from above at a slanting angle 2 Press the card down and fix it with the sc...

Page 45: ...ving and installing the Hilscher netJACK module 10 5 1 Removal Fully pull the pull tab out using a tool such as a flat nose pliers Pull the module out approx 5 mm Then lift the module a bit to lift the metal brackets out of the circuit board FYI Section 10 5 3 shows how the metal brackets are inserted into the circuit board ...

Page 46: ...ging Never touch the contacts Move the pull out tab to a middle position Insert the module so that the contacts point towards the circuit board Lower the module approx 5 mm from the edge of the housing so that the metal brackets come to rest in the recesses in the circuit board FYI Section 10 5 3 shows how the metal brackets are inserted into the circuit board Push the module in all the way with a...

Page 47: ...le is clamped onto the circuit board with four metal brackets The metal brackets must be inserted into the recesses in the circuit board and finally pushed onto the circuit board where they will click into place with a slight pressure For the purposes of illustration this image shows the back of the circuit board usually not visible with the metal brackets fully inserted ...

Page 48: ... manual v1 2 48 ads tec Industrial IT GmbH Heinrich Hertz Str 1 72622 Nürtingen Germany 11 Dimensional drawings 11 1 OPC9016 The dimensions of the wall recesses for installation can be found in Section 4 Mechanical installation ...

Page 49: ...OPC9000 series Instruction manual v1 2 49 ads tec Industrial IT GmbH Heinrich Hertz Str 1 72622 Nürtingen Germany 11 2 OPC9019 ...

Page 50: ...OPC9000 series Instruction manual v1 2 50 ads tec Industrial IT GmbH Heinrich Hertz Str 1 72622 Nürtingen Germany 11 3 OPC9024 ...

Page 51: ... GB M 2 SSD optionally configurable as RAID Interfaces 4 x USB 3 1 gen 2 max 1 A per connection 3 x Ethernet 10 100 1000 Mbit s DisplayPort 1 1 5 pin supply connector with 2 digital I Os 1 x IN 1 x OUT Smart card reader for ADS TEC Big LinX Optional interfaces CAN bus card with 2 separate channels standard CAN FD backwards compatible with CAN 2 0 A B max transmission rate of 1 Mbit s HDBaseT trans...

Page 52: ...en Germany OPC9016 OPC9019 OPC9024 Vibration shock resistance See Section 2 4 1 Environmental conditions EMC Class A industrial sector as per EN 61000 6 2 4 Dimensions See section 11 Dimensional drawings Operating system Windows 10 IoT Enterprise 2019 LTSC Weight Approx 5 0 kg Approx 5 8 kg Approx 8 1 kg ...

Page 53: ... tec will not be able to answer such questions ADS TEC does not provide support services for any device that was not purchased directly from ADS TEC In this case maintenance and support is provided by the partner company 13 1 ADS TEC support The ADS TEC support team is available for inquiries from direct customers between 8 30am and 5 00pm Monday to Friday The support team can be reached via phone...

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