Adp UHRS-030A Installation Instructions Manual Download Page 22

Page 22

Leak Check

After  gas  piping  is  completed,  carefully  check  all  piping 

connections, (field and factory), for gas leaks. Use a soap 

solution or other preferred means.

 CAUTION

DO NOT use matches, candles, flame or other sources 

of ignition to check for gas leaks.

The appliance must be isolated from the gas supply piping 

system by closing its individual manual gas shutoff valve 

during any pressure testing of the gas supply system at 

test pressures equal to or greater than 1/2 psig (3.45kPa).

 IMPORTANT

The  heater  and  its  individual  shut  off  valve  must  be 

disconnected from the gas supply piping system during 

any pressure testing of that system at test pressures in 

excess of 1/2 psig (3.45kPa). See figure 9.

NOTE - 

In case emergency shutdown is required, shut 

down main gas valve and disconnect main power to unit. 
These devices should be properly labeled by the installer.

Unit Start-Up

FOR YOUR SAFETY READ BEFORE LIGHTING

 WARNING

Install,  operate  and  maintain  unit  in  accordance  with 

manufacturer’s  instructions  to  avoid  exposure  to  fuel 

substances or substances from incomplete combustion 

which can cause death or serious illness.

 WARNING

Electric  shock  hazard.  Can  cause  injury 

or  death.  Do  not  use  this  unit  if  any  part 

has  been  under  water.  Immediately  call  a 

qualified  service  technician  to  inspect  the 

unit  and  to  replace  any  part  of  the  control 

system and any gas control which has been 

under water.

 WARNING

Danger  of  explosion.  Can  cause  injury  or 

product or property damage. If overheating 

occurs or if gas supply fails to shut off, shut 

off  the  manual  gas  valve  to  the  appliance 

before shutting off electrical supply.

Oil  residues,  from  manufacturing  of  the  heat  exchanger,  may 

cause the unit to produce smoke when first started; there is no 

health hazard associated with this. As a precaution, open doors 

and windows and alert people in the building there may be smoke 

on start-up.

 WARNING

Danger  of  explosion.  Can  cause  injury  or 

product or property damage. You must follow 

these instructions exactly.

BEFORE LIGHTING smell all around the appliance area 

for gas. Be sure to smell next to the floor because some 

gas is heavier than air and will settle on the floor.
Use only your hand to move the switch. Never use tools. If 

the switch will not move by hand, do not try to repair it, call a 

qualified service technician. Force or attempted repair may 

result in a fire or explosion. 

OPERATION OF WHITE RODGERS 36H SERIES VALVE 
(FIGURE 11) AND WHITE RODGERS 36G SERIES GAS 
VALVE (FIGURE 12)

NOTE - 

STOP! Read the safety information at the begin-

ning of this section.

1 -  Set thermostat to lowest setting. 
2 - Turn off all electrical power to appliance.
3 -  This  appliance  is  equipped  with  an  ignition  device 

which automatically lights burners. 

DO NOT attempt 

to light the burners manually.

4 -  Move switch to OFF.
5 -  Wait five minutes to clear out any gas. If you then 

smell gas, 

STOP!

 Immediately call your gas supplier 

from a neighbor’s phone. Follow the gas supplier’s 

instructions. If you do not smell gas, go to next step.

6 -  Move switch to 

ON.

7 - Turn on all electric power to unit.
8 -  Set thermostat to desired setting.
9 -  If appliance still will not operate, follow the instructions 

³7R 7XUQ 2ႇ *DV WR 8QLW´

and  call  your  service 

technician or gas supplier.

 WARNING

Electric  shock  hazard.  Can  cause  injury  or 

death.  Before  attempting  to  perform  any 

service  or  maintenance,  turn  the  electrical 

power to unit OFF at disconnect switch(es). 

Unit may have multiple power supplies.

Return Air Temperature Requirements:

The following return air temperatures must be maintained for op-

timum unit operation and extended life of the heat exchanger. 

Failure to comply with the conditions will void the warranty.
Minimum  return  air  temperature  for  units  built  with  aluminized 

steel heat exchanger: 55°F
Minimum return air temperature for units built with stainless steel 

heat exchanger: 45°F
Maximum return air temperature: 85°F

Summary of Contents for UHRS-030A

Page 1: ...4 Su ersedes 3 3 1RWH 8QLW KHDWHUV DUH GHVLJQHG IRU LQGRRU XVH RQO 5 7 1 7 6 16758 7 216 25 8785 5 5 1 7 72 2 28 60 6 R QRW VWRUH RU XVH JDVROLQH RU RWKHU FLQLW RI WKLV RU DQ RWKHU DSSOLDQFH IRUPHG E D TXDOLILHG LQVWDOOHU VHUYLFH DJHQF RU WKH JDV VXSSOLHU R QRW WU WR OLJKW DQ DSSOLDQFH HDYH WKH EXLOGLQJ LPPHGLDWHO R QRW WRXFK DQ HOHFWULFDO VZLWFK GR QRW XVH DQ SKRQH LQ RXU EXLOGLQJ PPHGLDWHO FDOO ...

Page 2: ...ately if any shipping damage is found 6KLSSLQJ DQG 3DFNLQJ LVW UNIT HEATER BAG ASSEMBLY REMOVE BRAC ETS SECURING UNIT TO SHIPPING CRATE BEFORE INSTALLATION FLUE TRANSITION BURNER BOX HOOD UHCM 8QLWV Package 1 of 1 contains 1 Unit Heater 1 Burner box hood 1 5 Diameter Flue transition 6 diameter on 350 400 Bag assembly containing 1 Warranty card 1 Brand logo badge 8 10 16 X 5 8 SDST screws 2 Wire ti...

Page 3: ...723 9 7 1 5 5 2 MOUNTING SLOTS Typical 5 16 x 3 Inches 8 x 76 mm HANGING BRAC ETS 2 SERVICE ACCESS PANEL 6 9 ADJUSTABLE LOUVERS 1 25 8 56 0 16 216 QFKHV PP Model No A B C D in mm in mm in mm in mm UHRS 030A UHRS 045A 12 3 8 314 6 1 2 165 4 102 6 152 UHRS 060A UHRS 075A 17 1 2 445 6 1 4 159 6 1 8 156 3 5 8 92 UHRS 090A UHRS 105A 23 584 7 7 8 200 9 1 8 232 3 5 8 92 ...

Page 4: ...Page 4 ...

Page 5: ...LUE OUTLET 723 9 4 3 8 16 MOUNTING NUTS FOR UNIT SUSPENSION 16 406 1 2 13 5 3 8 137 1 2 13 31 7 8 810 10 5 8 270 35 1 4 895 10 1 2 267 2 1 2 64 3 1 8 79 8 0 0 16 216 QFKHV PP Model No A B C D in mm in mm in mm in mm UHCM 125 UHCM 150 19 1 2 495 18 1 2 470 12 1 4 311 4 3 4 121 UHCM 175 UHCM 200 25 635 23 3 4 603 9 1 2 241 3 76 ...

Page 6: ... 6 9 COMBUSTION AIR INDUCER DIRECT DRIVE FAN GAS VALVE HEAT EXCHANGER 16 406 1 2 13 31 7 8 810 10 5 8 270 5 3 8 137 10 1 2 267 1 2 13 35 1 4 895 3 76 2 5 8 67 3 1 8 79 8 0 0 16 216 QFKHV PP Model No A B C in mm in mm in mm UHCM 250 UHCM 300 37 5 8 956 36 1 2 927 15 7 8 403 UHCM 350 UHCM 400 47 1194 45 3 4 1162 20 1 2 521 ...

Page 7: ...Page 7 ...

Page 8: ...ation The installation must conform with local building codes or in the absence of local codes with the current edition of CSA B149 installation compliance codes All electrical wir ing and grounding for the unit must also comply with the current edition of CSA C22 1 Canadian Electrical Code These unit heaters are CSA certified for the installation clearances listed on the rating plate and in table...

Page 9: ...k Flue in mm in mm in mm in mm in mm 030 105 1 25 1 25 1 25 18 457 6 152 125 400 6 152 18 457 1 25 18 457 6 152 CAUTION Do not install unit heaters in close proximity to fire sprinklers Unit heater normal operating temperatures could result in fire sprinkler activation UHCM 125 400 UNITS Four mounting nuts are furnished Refer to dimension illustration Mounting nuts will accommodate 3 8 x 16 threaded...

Page 10: ... and release locking tab on the other end locking tab keeps the louver in place for shipping 2 If installing unit in a rotated position release locking tabs in the same manner as previous step Rotate each louver 180 and reinstall Remove and retain screws securing access panel Rotate access panel 180 and re secure using retained screws 3 Rotate louvers to direct airflow as desired 4 Choose location ...

Page 11: ...ion air inducer to the flue box See figure 3 4 Rotate the inducer 90 to the desired position Reinsert and tighten the inducer securing screws 5 The unit heater is now ready for installation as described in the Venting section FLUE BOX AND COMBUSTION AIR INDUCER ASSEMBLY 125 150 FLUE BOX FLUE BOX GASKET ORIFICE PLATE VEST PANEL ORIFICE PLATE GASKET COMBUSTION AIR INDUCER FIGURE 3 NOTE Local codes may...

Page 12: ...limitations listed in figure 3 Seal single wall vent material according to HQHUDO 5HFRPPHQGDWLRQV DQG 5HTXLUHPHQWV section 2 The vent connector shall be 4 102mm diameter on 30 45 60 75 090 105 125 and 150 Btuh units 5 127mm diameter on 175 200 250 300 Btuh units 6 152mm on 360 400 Btuh units On 175 400 units a flue transition piece supplied is required to fit over the outlet of the induced draft a...

Page 13: ...ect the vent termination from direct winds 6 Horizontal vent termination must be free from obstructions and at least 12 305mm above grade level and maximum snow height 7 Do not install a horizontal vent termination directly below roof eaves or above a public walkway or any other area where condensate dripping may be troublesome and may cause some staining Avoid windows where steam may cause foggin...

Page 14: ...revent combustion products from entering the structure If the unit is shut down for an extended period of time and will be exposed to sub freezing temperatures the condensate may freeze 18 Select a wall termination point that will maintain 1 4 rise per foot slope of horizontal run of vent pipe In areas where authorities having jurisdiction permit a downward slope of maximum 1 4 per foot is also ac...

Page 15: ...Page 15 ...

Page 16: ...burner operation Use the flame of a match or candle or smoke from a cigarette cigar or pipe 6 After it has been determined that each appliance remaining connected to the common venting system properly vents when tested as outlined above return doors windows exhaust fans fireplace dampers and any other gas burning appliance to their previous condition of use 7 If improper venting is observed during...

Page 17: ...anadian Electrical Code Part 1 NOTE Uninsulated ground wires must be wrapped in electrical tape to avoid damage to the electrical system 2 Make line voltage connections as shown in figure 8 On 030 105 units use pigtails provided in power entry box On 125 400 units connect wires to 2 pin P366 plug located on the A3 ignition control board For ease of installation disconnect P366 plug from J366 make ...

Page 18: ... L 1 W HT BL K BLK W HT BLU YEL COM P 001 GND Gr oundi ng Poi nt 4 GND BOARD GRN YEL BLK W HT GRN YEL W HT BL K P19 J 19 RE D 3 3 1 1 COM NO W HT W HT W HT 537992 02 0 0 537992 02 HI GH VOLTAGE POW ER CONNECTI ONS I GN CTRL A3 1 FACTORY I NSTALLED POW ER W I RI NG LOW VOLTAGE THERM OSTAT CONNECTI ONS HEAT W 1 3 9 24VAC I N P368 1 J 368 7 5 4 8 11 12 6 2 P364 P365 P363 L1 P367 J 367 1 3 5 6 R 24V C...

Page 19: ... RE D 4 CAI N 1 CAI L 1 W HT BL K BLK W HT BLU YEL COM P 001 GND Gr oundi ng Poi nt 4 GND BOARD GRN YEL BLK W HT GRN YEL W HT W HT GRY W HT 538025 02 1 0 538025 02 HI GH VOLTAGE POW ER CONNECTI ONS I GN CTRL A3 1 LOW VOLTAGE THERM OSTAT CONNECTI ONS HEAT W 1 3 9 24VAC I N P368 1 J 368 7 5 4 8 11 12 6 2 P364 P365 P363 L1 P367 J 367 1 3 5 6 R 24V COM M ON C 24V POW ER R BLOW ER G G C P366 W 2 W 1 N ...

Page 20: ...M R L1 HI 2 1 R C N W HT RE D 4 CAI N 1 CAI L 1 W HT BL K BLK W HT BLU YEL COM P 001 GND Gr oundi ng Poi nt 4 GND BOARD GRN YEL BLK W HT GRN YEL W HT W HT W HT GRY W HT BRN 538024 02 1 0 538024 02 I GN CTRL A3 1 FI ELD PROVI DED POW ER W I RI NG CONNECT TO P366 AND GREEN GROUND SCREW LOCATED I NSI DE UNI T LOW VOLTAGE THERM OSTAT CONNECTI ONS HEAT W 2 HEAT W 1 3 9 24VAC I N P368 1 J 368 7 5 4 8 11...

Page 21: ...at a manual main shutoff valve and union furnished by installer be installed external to the unit Union must be of the ground joint type A drip leg should be readily accessible to per mit cleaning and emptying See figure 10 NOTE If a switch box is mounted over electrical knock outs on back of unit leave a minimum of 4 102mm clearance between switch box and drip leg A 1 8 NPT plugged tap shall be ins...

Page 22: ... the building there may be smoke on start up WARNING Danger of explosion Can cause injury or product or property damage You must follow these instructions exactly BEFORE LIGHTING smell all around the appliance area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor Use only your hand to move the switch Never use tools If the switch will not m...

Page 23: ... the burner heads flashback or burning within the burner The flames should be predominantly blue in color and should be approximately centered in the tubes with no apparent impingement taking place 7 Theignitioncontrolwillenergizethefanapproximately 30 seconds after ignition is established 8 After the thermostat demand is satisfied the gas valve is closed Thirty seconds after the demand is satisfied t...

Page 24: ...the jurisdiction of local authorities ADP recommends derating 4 1000 feet above 4 500 feet Refer to table 6 for natural gas manifold pressures and the Engineering Handbook for high altitude kit part numbers Units may be fired at full input up to 2000 feet 610m above sea level Above 2000 feet 610m manifold pressure must be adjusted Adjust pressure regulator to pressure shown in table 5 In the US un...

Page 25: ...cleaned prior to each heating season The sequence of operation should be as follows 1 7XUQ Rႇ ERWK HOHFWULFDO DQG JDV VXSSO WR XQLW 2 Disconnect combustion air inducer wiring 3 Remove combustion air inducer assembly Remove ÀXH ER I QHFHVVDU UHPRYH LQGXFHU DVVHPEO IURP ÀXH ER OHDQ ÀXH ER ZLWK ZLUH EUXVK 4 Remove burners as described in Burners section 5 Clean tubes with a wire brush 5HDVVHPEOH XQLW...

Page 26: ... thermostat call for heat and follow the operating instructions under Unit Start Up and Operation REPAIR PARTS When ordering repair parts include the complete unit model number listed on the unit rating plate For example UHRS 45A 1 Contact the installing dealer or visit www adpnow com for a list of dealers in the area Include manufacturer s or distributor s name and address It is a requirement in ...

Page 27: ...83 8 standard Electrical Connections Tight 67 57 83 1 3 5 250 1 67 Job No City City Serial No Date State Province Service Technician Air Shutters Properly Adjusted If Installed Flue Connections Tight 7 50267 7 Calibrated Heat Anticipator Properly Set Level Manifold Pressure Blower Motor Amps Blower Motor Lubrication O Gas Piping Connections Tight Leak Tested State Province Fan Timer Operation Chec...

Page 28: ...VHQWV WKH WRWDO ZDUUDQW SHULRG IRU WKH VSHFLILF FRPSRQHQW 3 DW LWV RSWLRQ ZLOO IXUQLVK D UHSODFHPHQW KHDW H FKDQJHU RU DOORZ D FUHGLW LQ WKH DPRXQW RI WKH KHDW H FKDQJHU RULJLQDO VHOOLQJ SULFH WRZDUG WKH SXUFKDVH RI D QHZ 3 XQLW KHDWHU RU LQIRUPDWLRQ RQ WKLV SURGXFWV ZDUUDQW LQFOXGLQJ FRPSOHWH ZDUUDQW WHUPV UHJLVWHULQJ IRU DQ H WHQGHG ZDUUDQW RU LQVWUXFWLRQV RQ KRZ WR ILOH D ZDUUDQW FODLP SOHDVH J...

Reviews: