Adp UHRS-030A Installation Instructions Manual Download Page 16

Page 16

 

8. - If B-1 vent or an insulated flexible vent pipe cannot be

used as liners,  the  chimney  must  be  rebuilt  to

accommodate one of these methods or some alternate

approved method must be found to vent the appliance.

When inspection reveals that an existing chimney is not

safe for the intended purpose,  it shall be rebuilt to conform

to nationally recognized standards, lined or relined with

suitable materials   or replaced with a gas vent or chimney

suitable for venting unit heaters. The chimney passageway

must be checked periodically to ensure that it is clear and

free of obstructions.

REMOVAL  OF  UNIT  FROM  COMMON 

VENT

 

In the event that an existing unit heater is removed from a 

venting system commonly run with separate gas applianc- 

es, the venting system is likely to be too large to properly 

vent the remaining attached appliances. The following test 

should be conducted while each appliance is in operation 

and the other appliances are not in operation, yet remain 

connected to the common venting system. If the venting 

system has been installed improperly, the system must be 

corrected.

 

1 - Seal any unused openings in the common venting 

system.

 

2 - Visually inspect the venting system for proper size and 

horizontal pitch. Determine there is no blockage or 

restriction, leakage, corrosion, or other deficiencies 

which could cause an unsafe condition.

 

3 - In so far as is practical, close all building doors and 

windows and all doors between the space in which 

the appliances remaining connected to the common 

venting system are located and other spaces of the 

building. Turn on clothes dryers and any appliances 

not connected to the common venting system. Turn 

on  any  exhaust  fans,  such  as  range  hoods  and 

bathroom exhausts, so they will operate at maximum 

speed. Do not operate a summer exhaust fan. Close 

fireplace dampers.

 

4 - Follow the lighting instructions. Place the appliance 

being  inspected  in  operation.  Adjust  thermostat  so 

appliance will operate continuously.

 

5 - Test for spillage at the draft hood relief opening after 

five minutes of main burner operation. Use the flame 

of  a  match  or  candle,  or  smoke  from  a  cigarette, 

cigar, or pipe.

 

6 -  After  it  has  been  determined  that  each  appliance 

remaining connected to the common venting system 

properly vents when tested as outlined above, return 

doors,  windows,  exhaust  fans,  fireplace  dampers 

and any other gas-burning appliance to their previous 

condition of use.

 

7 - If improper venting is observed during any of the above 

tests, the common venting system must be corrected. 

The common venting system should be resized to ap- 

proach the minimum size as determined by using the 

appropriate tables in Appendix G in the current editions 

of the ANSI Z223-1, or the appropriate Category I Nat- 

ural Gas and Propane appliances venting sizing tables 

in the current standards of the CSA-B149 for installa- 

tion compliance codes.

 

NOTE - Local codes may supersede any of the provisions 

outlined in this instruction. 

These  unit  heaters  use  a  direct  spark  ignition  system. 

There is no pilot necessary as the spark lights the main 

burner when the gas valve is turned on. The direct spark 

ignition  control  board  (A3)  emits  radio  noise  as  the 

sparking process is under way. The level of energy may 

be sufficient to disturb a logic circuit in a microprocessor 

controlled thermostat. It is recommended that an isolation 

relay  be  used  when  connecting  the  unit  heaters  to  a 

microprocessor controlled thermostat. 

250-400 Units Only: Units are shipped from the factory in

two-stage  heating  mode.  When  using  a  single-stage

thermostat  or  control,  jumper  W1  &  W2  terminals  on

P367 5-pin thermostat plug.

Install the thermostat according to instructions provided.

Route thermostat wiring through knockout on the power

entry box located on the side of the unit heater. Refer to

dimensions in the front of this instruction for location. Use

18 gauge wire or larger for thermostat connections.

Connect thermostat wires to 5-pin P367 thermostat plug

located on the A3 ignition control board. See figure 7. For

ease  of  installation,  disconnect  P367  plug  from  J367,

make  wire  connections,  and  replace  P367.  Refer  to

diagram  on  unit  and  appropriate  diagram  in  this

instruction.

An additional thermostat wire must be run to terminal “G”

on heater when continuous blower is desired.

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Summary of Contents for UHRS-030A

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Page 2: ...ately if any shipping damage is found 6KLSSLQJ DQG 3DFNLQJ LVW UNIT HEATER BAG ASSEMBLY REMOVE BRAC ETS SECURING UNIT TO SHIPPING CRATE BEFORE INSTALLATION FLUE TRANSITION BURNER BOX HOOD UHCM 8QLWV Package 1 of 1 contains 1 Unit Heater 1 Burner box hood 1 5 Diameter Flue transition 6 diameter on 350 400 Bag assembly containing 1 Warranty card 1 Brand logo badge 8 10 16 X 5 8 SDST screws 2 Wire ti...

Page 3: ...723 9 7 1 5 5 2 MOUNTING SLOTS Typical 5 16 x 3 Inches 8 x 76 mm HANGING BRAC ETS 2 SERVICE ACCESS PANEL 6 9 ADJUSTABLE LOUVERS 1 25 8 56 0 16 216 QFKHV PP Model No A B C D in mm in mm in mm in mm UHRS 030A UHRS 045A 12 3 8 314 6 1 2 165 4 102 6 152 UHRS 060A UHRS 075A 17 1 2 445 6 1 4 159 6 1 8 156 3 5 8 92 UHRS 090A UHRS 105A 23 584 7 7 8 200 9 1 8 232 3 5 8 92 ...

Page 4: ...Page 4 ...

Page 5: ...LUE OUTLET 723 9 4 3 8 16 MOUNTING NUTS FOR UNIT SUSPENSION 16 406 1 2 13 5 3 8 137 1 2 13 31 7 8 810 10 5 8 270 35 1 4 895 10 1 2 267 2 1 2 64 3 1 8 79 8 0 0 16 216 QFKHV PP Model No A B C D in mm in mm in mm in mm UHCM 125 UHCM 150 19 1 2 495 18 1 2 470 12 1 4 311 4 3 4 121 UHCM 175 UHCM 200 25 635 23 3 4 603 9 1 2 241 3 76 ...

Page 6: ... 6 9 COMBUSTION AIR INDUCER DIRECT DRIVE FAN GAS VALVE HEAT EXCHANGER 16 406 1 2 13 31 7 8 810 10 5 8 270 5 3 8 137 10 1 2 267 1 2 13 35 1 4 895 3 76 2 5 8 67 3 1 8 79 8 0 0 16 216 QFKHV PP Model No A B C in mm in mm in mm UHCM 250 UHCM 300 37 5 8 956 36 1 2 927 15 7 8 403 UHCM 350 UHCM 400 47 1194 45 3 4 1162 20 1 2 521 ...

Page 7: ...Page 7 ...

Page 8: ...ation The installation must conform with local building codes or in the absence of local codes with the current edition of CSA B149 installation compliance codes All electrical wir ing and grounding for the unit must also comply with the current edition of CSA C22 1 Canadian Electrical Code These unit heaters are CSA certified for the installation clearances listed on the rating plate and in table...

Page 9: ...k Flue in mm in mm in mm in mm in mm 030 105 1 25 1 25 1 25 18 457 6 152 125 400 6 152 18 457 1 25 18 457 6 152 CAUTION Do not install unit heaters in close proximity to fire sprinklers Unit heater normal operating temperatures could result in fire sprinkler activation UHCM 125 400 UNITS Four mounting nuts are furnished Refer to dimension illustration Mounting nuts will accommodate 3 8 x 16 threaded...

Page 10: ... and release locking tab on the other end locking tab keeps the louver in place for shipping 2 If installing unit in a rotated position release locking tabs in the same manner as previous step Rotate each louver 180 and reinstall Remove and retain screws securing access panel Rotate access panel 180 and re secure using retained screws 3 Rotate louvers to direct airflow as desired 4 Choose location ...

Page 11: ...ion air inducer to the flue box See figure 3 4 Rotate the inducer 90 to the desired position Reinsert and tighten the inducer securing screws 5 The unit heater is now ready for installation as described in the Venting section FLUE BOX AND COMBUSTION AIR INDUCER ASSEMBLY 125 150 FLUE BOX FLUE BOX GASKET ORIFICE PLATE VEST PANEL ORIFICE PLATE GASKET COMBUSTION AIR INDUCER FIGURE 3 NOTE Local codes may...

Page 12: ...limitations listed in figure 3 Seal single wall vent material according to HQHUDO 5HFRPPHQGDWLRQV DQG 5HTXLUHPHQWV section 2 The vent connector shall be 4 102mm diameter on 30 45 60 75 090 105 125 and 150 Btuh units 5 127mm diameter on 175 200 250 300 Btuh units 6 152mm on 360 400 Btuh units On 175 400 units a flue transition piece supplied is required to fit over the outlet of the induced draft a...

Page 13: ...ect the vent termination from direct winds 6 Horizontal vent termination must be free from obstructions and at least 12 305mm above grade level and maximum snow height 7 Do not install a horizontal vent termination directly below roof eaves or above a public walkway or any other area where condensate dripping may be troublesome and may cause some staining Avoid windows where steam may cause foggin...

Page 14: ...revent combustion products from entering the structure If the unit is shut down for an extended period of time and will be exposed to sub freezing temperatures the condensate may freeze 18 Select a wall termination point that will maintain 1 4 rise per foot slope of horizontal run of vent pipe In areas where authorities having jurisdiction permit a downward slope of maximum 1 4 per foot is also ac...

Page 15: ...Page 15 ...

Page 16: ...burner operation Use the flame of a match or candle or smoke from a cigarette cigar or pipe 6 After it has been determined that each appliance remaining connected to the common venting system properly vents when tested as outlined above return doors windows exhaust fans fireplace dampers and any other gas burning appliance to their previous condition of use 7 If improper venting is observed during...

Page 17: ...anadian Electrical Code Part 1 NOTE Uninsulated ground wires must be wrapped in electrical tape to avoid damage to the electrical system 2 Make line voltage connections as shown in figure 8 On 030 105 units use pigtails provided in power entry box On 125 400 units connect wires to 2 pin P366 plug located on the A3 ignition control board For ease of installation disconnect P366 plug from J366 make ...

Page 18: ... L 1 W HT BL K BLK W HT BLU YEL COM P 001 GND Gr oundi ng Poi nt 4 GND BOARD GRN YEL BLK W HT GRN YEL W HT BL K P19 J 19 RE D 3 3 1 1 COM NO W HT W HT W HT 537992 02 0 0 537992 02 HI GH VOLTAGE POW ER CONNECTI ONS I GN CTRL A3 1 FACTORY I NSTALLED POW ER W I RI NG LOW VOLTAGE THERM OSTAT CONNECTI ONS HEAT W 1 3 9 24VAC I N P368 1 J 368 7 5 4 8 11 12 6 2 P364 P365 P363 L1 P367 J 367 1 3 5 6 R 24V C...

Page 19: ... RE D 4 CAI N 1 CAI L 1 W HT BL K BLK W HT BLU YEL COM P 001 GND Gr oundi ng Poi nt 4 GND BOARD GRN YEL BLK W HT GRN YEL W HT W HT GRY W HT 538025 02 1 0 538025 02 HI GH VOLTAGE POW ER CONNECTI ONS I GN CTRL A3 1 LOW VOLTAGE THERM OSTAT CONNECTI ONS HEAT W 1 3 9 24VAC I N P368 1 J 368 7 5 4 8 11 12 6 2 P364 P365 P363 L1 P367 J 367 1 3 5 6 R 24V COM M ON C 24V POW ER R BLOW ER G G C P366 W 2 W 1 N ...

Page 20: ...M R L1 HI 2 1 R C N W HT RE D 4 CAI N 1 CAI L 1 W HT BL K BLK W HT BLU YEL COM P 001 GND Gr oundi ng Poi nt 4 GND BOARD GRN YEL BLK W HT GRN YEL W HT W HT W HT GRY W HT BRN 538024 02 1 0 538024 02 I GN CTRL A3 1 FI ELD PROVI DED POW ER W I RI NG CONNECT TO P366 AND GREEN GROUND SCREW LOCATED I NSI DE UNI T LOW VOLTAGE THERM OSTAT CONNECTI ONS HEAT W 2 HEAT W 1 3 9 24VAC I N P368 1 J 368 7 5 4 8 11...

Page 21: ...at a manual main shutoff valve and union furnished by installer be installed external to the unit Union must be of the ground joint type A drip leg should be readily accessible to per mit cleaning and emptying See figure 10 NOTE If a switch box is mounted over electrical knock outs on back of unit leave a minimum of 4 102mm clearance between switch box and drip leg A 1 8 NPT plugged tap shall be ins...

Page 22: ... the building there may be smoke on start up WARNING Danger of explosion Can cause injury or product or property damage You must follow these instructions exactly BEFORE LIGHTING smell all around the appliance area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor Use only your hand to move the switch Never use tools If the switch will not m...

Page 23: ... the burner heads flashback or burning within the burner The flames should be predominantly blue in color and should be approximately centered in the tubes with no apparent impingement taking place 7 Theignitioncontrolwillenergizethefanapproximately 30 seconds after ignition is established 8 After the thermostat demand is satisfied the gas valve is closed Thirty seconds after the demand is satisfied t...

Page 24: ...the jurisdiction of local authorities ADP recommends derating 4 1000 feet above 4 500 feet Refer to table 6 for natural gas manifold pressures and the Engineering Handbook for high altitude kit part numbers Units may be fired at full input up to 2000 feet 610m above sea level Above 2000 feet 610m manifold pressure must be adjusted Adjust pressure regulator to pressure shown in table 5 In the US un...

Page 25: ...cleaned prior to each heating season The sequence of operation should be as follows 1 7XUQ Rႇ ERWK HOHFWULFDO DQG JDV VXSSO WR XQLW 2 Disconnect combustion air inducer wiring 3 Remove combustion air inducer assembly Remove ÀXH ER I QHFHVVDU UHPRYH LQGXFHU DVVHPEO IURP ÀXH ER OHDQ ÀXH ER ZLWK ZLUH EUXVK 4 Remove burners as described in Burners section 5 Clean tubes with a wire brush 5HDVVHPEOH XQLW...

Page 26: ... thermostat call for heat and follow the operating instructions under Unit Start Up and Operation REPAIR PARTS When ordering repair parts include the complete unit model number listed on the unit rating plate For example UHRS 45A 1 Contact the installing dealer or visit www adpnow com for a list of dealers in the area Include manufacturer s or distributor s name and address It is a requirement in ...

Page 27: ...83 8 standard Electrical Connections Tight 67 57 83 1 3 5 250 1 67 Job No City City Serial No Date State Province Service Technician Air Shutters Properly Adjusted If Installed Flue Connections Tight 7 50267 7 Calibrated Heat Anticipator Properly Set Level Manifold Pressure Blower Motor Amps Blower Motor Lubrication O Gas Piping Connections Tight Leak Tested State Province Fan Timer Operation Chec...

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