Adly Motor ATV-600 Owner'S Manual Download

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MAINTENANCE AND SERVICE RECORD

P.D.I. 500

1,000

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Summary of Contents for ATV-600

Page 1: ...ATV 600 OWNER S MANUAL...

Page 2: ...perly operate in safety It also includes information about the general care and maintenance of your ATV 600 Therefore we would like you to read the manual before operating the vehicle It is our sincer...

Page 3: ...iodical Check and Services 7 Pre Operating Inspection 10 Operation 13 Inspection and Maintenance 29 Correct Way of Driving 47 Abnormalities and Trouble Shooting 49 VIN number and Identification 50 Pre...

Page 4: ...FOR YOUTH UNDER 16 YEARS OLD ALWAYS WEAR A HELMET AND PROTECTIVE CLOTHING READ THIS OWNER S MANUAL CAREFULLY IT S DANGEROUS TO DRIVE ON AN UNCLEAR ROAD CONDITION TO LOWER YOUR SPEED WHEN DRIVING AT NI...

Page 5: ...ween your vehicle and other vehicles Take a training course if you are a beginner This vehicle is designed to be operated only on level off road surfaces free of obstacles This vehicle is not equip wi...

Page 6: ...ants This type of clothing will provide you protection from some of the minor hazards you may encountered Operator must never wear loose clothing such as a scarf that may get entangled in the vehicle...

Page 7: ...UEL Unleaded octane 90 or higher COMPRESSION RATIO 10 2 1 STARTING Electric Recoil Starter TRANSMISSION CVT SPARK PLUG NGK CR8E PERFORMANCE 15KW 30KW OPEN BATTERY 12 volts 12 Ah COOLING TYPE Water coo...

Page 8: ...T LED 12V 0 5W x 2 BRAKE LIGHT BULB TAIL LIGHT 12V 5W 21W x 2 LICENSE LIGHT BULB 12V 5W x 1 TURN SIGNAL LIGHT BULB 12V 10W x 4 FRONT SUSPENSION Double A Arm REAR SUSPENSION Independent Rear Suspension...

Page 9: ...oil change R Replacement for every 1 000KM or 3 months Tire and pressure I I Battery inspection I I Brake free ply check I I Steering handle check I I Cushion operation check I I Every screw tighteni...

Page 10: ...ight electrical equipment multi meters I I Fuel lines I I Cam chain I I Valve Clearance I A Lines connections in cooling system I I Coolant reservoir I I Coolant I I R The above maintenance schedule i...

Page 11: ...ormed more often when the ATV is operated in high speed and after the ATV has accumulated a higher mileage 3 Preventive maintenance a Ignition system perform maintenance and check when continuous abno...

Page 12: ...ine stop switch for good function Check the throttle for smooth opening and closing Check the fuel level in fuel tank Check oil level in crankcase Check the coolant level in coolant reservoir Check br...

Page 13: ...LOCK position The key can be removed in LOCK position Pull out the key and check fuel cap to make sure it s locked CAUTIONS Stop the engine for refueling Do not force to close the cap without insert...

Page 14: ...clean it Check for any crack or heavy worn out If worn out exceeds the limit replace it with new one Please check the marking on tires for detail specification Front and Rear Shock Absorbers Apply pre...

Page 15: ...ctric compoment The key can not be taken out HEAD LIGHT To turn on the head lights To operate the vehicle and general electric compoment The key can not be taken out STEERING LOCK Press the key in OFF...

Page 16: ...h to cranks engine Use chock function when the weather is cold or difficult to start at beginning CAUTIONS When cranks the engine Do not push down again the starter button as the engine is running Do...

Page 17: ...low Grasp the starter grip firmly the pull it out slowly approximately 4 in 100mm Pull the grip up briskly and fully After the engine starts allow the starter grip to return slowly Recoil Puller CAUT...

Page 18: ...rn Button Turn on main switch and press down the horn button the horn will sound Choke lever When the engine starts possibly can reaches this point choke lever If the engine is cold choke lever transf...

Page 19: ...n switch on press this button while holding the front or rear brake lever will start the engine Headlight Switch Low beam For normal condition High beam For farther lighting Hazard Warning Switch HAZA...

Page 20: ...N Instrument Panel Gear position Fuel meter RPM Warning Speed Temp Warning Disp Selection Turn Indicator Engine Temp Oil Warning Low Fuel Warning 2WD 4WD LOCK Indication High Beam Ind BAT Power Low In...

Page 21: ...switch Push the key then turn counter clockwise to lock the steering Remove the ignition switch key When unlocking simply turn the key clockwise NOTE For preventing the vehicle to be stolen lock the...

Page 22: ...op briefly with the engine idling Reverse R Use this position to ride in reverse If you need to ride in reverse make sure the area behind you is clear and only operate the ATV at low speed Hold the br...

Page 23: ...1 Bring the vehicle to a complete stop Then make sure the transmission is in Neutral 2 Depress and hold down the brake lever 3 Be sure there are no obstacles or people on the way 4 Correctly to catch...

Page 24: ...light spotlight radio or cell phone etc To use accessory socket turn on the ignition switch and start engine Then turn off the headlights and open the accessory socket cap to insert the plug CAUTION...

Page 25: ...ing as this may load to the wheels locking the ATV going out of control Avoid applying the brakes continuously for a long period of time because that may overheat the brakes and reduce its braking eff...

Page 26: ...lever is located on the steering right hand Pull the lever to right in order to perform parking brake The Lock lever on the front brake lever allows it to be used as a assistant parking brake To opera...

Page 27: ...the engine will not start after the starter running 3 4 seconds push the throttle lever slightly then try again and engine should start 5 Use choke function on bottom of left switch if the temperatur...

Page 28: ...full the level light bars are shows at top During the fuel consuming light bars decrease from top then down to bottom It is recommend to added fuel when fuel meter symbol start to flash There s about...

Page 29: ...e main fuel supply runs out it will be necessary to turn the valve to the RESERVE position This allows use of the remaining fuel in the tank The tank should be refilled as soon as possible With the va...

Page 30: ...ock the front differential NOTE The differential lock LOCK function will activate with 4WD regardless of the 2WD 4WD selection When the power could not be transferred to the rear wheels efficiently sw...

Page 31: ...king brake to stand the ATV on the level ground then run the engine for the 3 5 minutes and stop 2 Remove the dipstick and wipes the oil to count then inserts it to the engine again Do not rotate it 3...

Page 32: ...filter every 1 000km or 3 months In order to maintain the engine s maximum performance check whether the engine oil is enough every month add oil to upper limit if the engine oil has been found to be...

Page 33: ...ease the bolt and check from the hole Oil Replacement Stop the engine on a level ground Remove the infusion bolt and drain bolt drain out the oil Install the drain bolt and tighten it Fill new differe...

Page 34: ...of the gear box Differential gear oil 150 c c Genuine ADLY gear oil SAE 80 or SAE 90 Final gear oil 250 c c Genuine ADLY gear oil SAE 80 or SAE 90 NOTICE After the oil has completely drained replace a...

Page 35: ...cartridge with an oil filter wrench and then tighten it to the specified torque with a torque wrench WARNING Oil level will not be correct when checking the oil level with the vehicle parked on an un...

Page 36: ...ne then wipe dry with a rag Check the electrode and adjust its gap to 0 8 mm check it with a feeler gauge Hand tight the spark plug as far as it can go and then tighten it another 1 2 3 4 turns with a...

Page 37: ...V checked NOTICE Do not check the fuel level or refuel while the engine is running It is not necessary to start engine to check the fuel level Make sure fuel cap on tank is closed tightly before ridin...

Page 38: ...nnect the negative terminal lead from the battery first then disconnect the positive terminal lead 5 Remove the battery 6 Only if you have regularly ride the vehicle otherwise charges the battery as n...

Page 39: ...ventilated and dimly lighted area Store battery out of reach of children If the battery is to be kept on the ATV disconnect the battery s negative cable When replace the cables apply a thin coat of g...

Page 40: ...ATV in the level place 2 Check reserved tank from viewing window to see if coolant lever is between the upper limit and lower limit mark 3 Add coolant up to upper mark if coolant is lower Check the co...

Page 41: ...nt other than those recommended Coolant recommended ASTM or SAE approved coolant ADLY radiator agent Concentration 50 Radiator capacity Main radiator 1 750 c c Reserved tank 500 c c NOTICE Use soft wa...

Page 42: ...emperature Remark 20 8 o C 30 15 o C 40 24 o C 50 36 o C 50 concentration is used for all ATV before delivery to ensure the effectiveness of anti freeze 3 If the specified anti freeze is unavailable u...

Page 43: ...is under the seat in front of the air cleaner box Park your ATV on a firm level surface Open the seat Select the RPM mode of the tachometer Shift into PARK or Neutral Start the engine Adjust idle spe...

Page 44: ...on the element to keep the ability of filtering NOTICE Dust deposit is the major cause of reduce horsepower and increase fuel consumption Change the air cleaner element more frequently to prolong the...

Page 45: ...t the nuts in 2 locations Adjust nut on the parking lever base Adjust nut on the parking brake caliper If it is necessary to start the engine when your ATV is stopped on a grade in gear rock the vehic...

Page 46: ...emove the master cylinder cover 2 Wipe clean foreign materials dirt around the reservoir being careful not to let foreign materials fall into reservoir 3 Remove the diaphragm plate and the diaphragm 4...

Page 47: ...amaging the electrical system and the circuit Open the fuse box cover and pull out the fuse Check it for damage or broken Fuses must be filmy secured with wire connectors when replacing Loose connecti...

Page 48: ...the front storage box The tools in the kit set are sufficient to perform routine maintenance and simple repairs The tools kit includes the following items Standard Phillips screwdriver 14 x 17mm open...

Page 49: ...ottle lever slowly to control your speed Acceleration is to increase the speed Slowly press the throttle lever while driving on a slope It will activate the engine power Deceleration is to decrease th...

Page 50: ...op the engine by turn off the main switch Do not park on uneven ground to avoid tipping over CAUTIONS BRAKE IN PROCESS During the first 500KM of riding do not run the vehicle more then 60km hr or appr...

Page 51: ...e fails to keep running Check the gas tank is fuel are available and sufficient Whether the procedure for engine start up is correct Try to diagnose these malfunctions yourself first Contact the local...

Page 52: ...ease record the VIN and engine number for further reference The frame number VIN is stamped on the front right side of frame FRAME NO RFL FRAME NUMBER The engine number is engraved on middle top of ri...

Page 53: ...Grade SAE40 is enough 4 Battery is installed properly 5 All brakes are functional properly 6 Fuel tank has enough gasoline to operate 7 Check the suspension for proper setup 8 Check that all electrica...

Page 54: ...__ _______________________ _______________________ _________________________ DEALER _________________________ DATE 2 000 KM 3 000 KM 4 000 KM NOTES ________________ _______________________ ___________...

Page 55: ...____ _______________________ _______________________ _________________________ DEALER _________________________ DATE 8 000 KM 9 000 KM 10 000 KM NOTES ________________ _______________________ ________...

Page 56: ...____ _______________________ _______________________ _________________________ DEALER _________________________ DATE 14 000 KM 15 000 KM 16 000 KM NOTES ________________ _______________________ ______...

Page 57: ...___ _______________________ _______________________ _________________________ DEALER _________________________ DATE ODOMETER KM ODOMETER KM ODOMETER KM NOTES ________________ _______________________ _...

Page 58: ...___ _______________________ _______________________ _________________________ DEALER _________________________ DATE ODOMETER KM ODOMETER KM ODOMETER KM NOTES ________________ _______________________ _...

Page 59: ...57 This page is officially blank...

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Adly Motor ATV-600, Owner'S Manual

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