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OPERATION

INSTRUMENT PANEL 

 

 

 

 

 

 

 

 

Reverse

Neutral

Speed

Hi Beam

RPM

Trip & 
Odometer 

Water Temp.

Setting Button 

Turn Indicator 

Low Gear

High Gear

Fuel Meter 

Parking

Summary of Contents for MK-320

Page 1: ...12 10 2008 MK 320 Minicar OWNER S MANUAL...

Page 2: ...erly operate in safety It also includes information about the general care and maintenance of your Minicar Therefore we would like you to read the manual before operating the vehicle It is our sincere...

Page 3: ...s 5 Periodical Check and Services 6 Pre Operating Inspection 7 Operation 13 Maintenance 24 Correct Way of Driving 29 Abnormalities and Trouble Shooting 31 VIN number and Identification 32 Pre Delivery...

Page 4: ...LE IS NOT FOR YOUTH UNDER 16 YEARS OLD ALWAYS FASTEN SEAT BELT READ THIS OWNER S MANUAL CAREFULLY IT S DANGEROUS TO DRIVE ON AN UNCLEAR ROAD CONDITION TO LOWER YOUR SPEED WHEN DRIVING AT NIGHT NEVER C...

Page 5: ...and follow the instruction Keep a safe distance between your vehicle and other vehicles Take a training course if you are a beginner This vehicle is designed to be operated only on level free of obsta...

Page 6: ...l water mix 25 coolant 75 distilled water FUEL TANK 22 0 Liter 5 8 Gal OVERALL LENGTH 2690 mm 105 9 in OVERALL WIDTH 1465 mm 57 7 in OVERALL HEIGHT 1565 mm 61 6 in WHEEL BASE 1920 mm 75 6 in CLAIMED D...

Page 7: ...5000 6000 Engine Oil R I R I R I R Oil Filter C C C Spark Plug I I I Valve Clearance I I A I A Coolant CHECK EVERY RIDE Air Filter CLEAN AND CHECK EACH 1000KM OR AFTER OFF ROAD USE Carburetor I A A C...

Page 8: ...hrottle for smooth opening and return Check the fuel level in fuel tank Check oil level in crankcase thru oil screen Check the coolant level in coolant reservoir Check break fluid to make sure it s su...

Page 9: ...creen and the filling cap is installed correctly Total oil capacity 1 0 Liter Prescribed 4 stroke engine oil only synthetic type is recommended Select the proper viscosity of oil It would damage or bu...

Page 10: ...ly and turn the key to lock anti clockwise position Pull out the key and check fuel cap to make sure it s locked CAUTIONS Stop the engine for refueling Use unleaded gasoline with octane 92 or higher T...

Page 11: ...k for any crack or heavy worn out If worn out exceeds the limit replace it with new one Please check the marking on tires for detail specification Front and Rear Shock Absorbers Apply pressure on both...

Page 12: ...ery that requires no maintenance Remove and Check Remove battery tray fixity Remove negative and positive terminals negative first Remove battery and check voltage Normal voltage 12V and above Keep te...

Page 13: ...MIN and MAX level marks stamped on coolant reservoir CAUTIONS Check coolant level while engine is cold Never add coolant in cooling system when engine is hot If the coolant is added in the coolant re...

Page 14: ...xtracted After extracted the key turn steeling wheel left or right to lock the steeling ACG To supplied power to vehicle accessories The key can not be taken out ON To supplied main power to vehicle T...

Page 15: ...tion to cranks the engine After engine started release the key and it will kept in ON position CAUTIONS When cranks the engine Don t turn the key to start position as the engine is running Don t press...

Page 16: ...rning to the right Turn switch shaft down the left signal light flashing indicates turning to the left The switch will automatically return to neutral when turning steering wheel ahead CAUTIONS HORN B...

Page 17: ...ght and Head Light CHANGING HEADLIGHT BEAM Pull switch shaft toward driver to change Hi Low beam Pull switch shaft up again to change setting Low beam For normal condition High beam For farther lighti...

Page 18: ...PERATION HAZARD WARNING SWITCH HAZARD Press lower side of hazard switch and all indicator lights will start blinking together Press upper side of hazard switch to release hazard function Hazard Switch...

Page 19: ...OPERATION INSTRUMENT PANEL Reverse Neutral Speed Hi Beam RPM Trip Odometer Water Temp Setting Button Turn Indicator Low Gear High Gear Fuel Meter Parking...

Page 20: ...high speed forward Use in generally driving conditions R From Neutral position pull down the gear shaft for backward Speed limited below 15Km Hr N Neutral CAUTION Always completely stop the vehicle a...

Page 21: ...ION LOCKING DIFFERENTIAL Locking differentials work by temporarily locking together a differential s output shafts causing all wheels to turn at the same rate providing torque in case of slippage FREE...

Page 22: ...When step on the brake pedal front and rear wheels will effect at same time PARKING BRAKE HANDLE Parking Pull the parking brake handle up to perform brake function Releasing Pull parking brake handle...

Page 23: ...ning 3 4 seconds step on acceleration pedal slightly then try again the engine should start 5 Use choke function on right side of central floor if the temperature is low and difficult to start Brake p...

Page 24: ...tank was full the level light bars are shows at top During the fuel consuming light bars cease from top then down to bottom It is recommend to added fuel when fuel meter symbol start to flashing There...

Page 25: ...ilter house CLEAN AND CHECK FILTER EACH 1000KM OR AFTER OFF ROAD USE REPLACE AIR FILTER YEARLY CLEAN OIL FILTER Oil filter house is located on lower left side of cylinder head Remove oil filter house...

Page 26: ...nstall the drain plug and remove refill plug Adding gear oil as specified do not overfill Properly tighten refill plug CAUTIONS y Replace gear oil at first 500Km maintenance Then replace each 6000Km y...

Page 27: ...level plug Place a funnel into the oil level hole to refill gear oil Adding gear oil till the oil sloping Properly tighten oil level plug CAUTIONS y Replace differential gear oil at first 500Km maint...

Page 28: ...in CVT house and cause slipping Switch off the engine then place the vehicle on a level surface Remove the bolt below CVT drain mark for draining Tighten the bolt properly then restart the engine Wai...

Page 29: ...Brake Parking brake can be used as an emergency brake but just during the pedal brake is fail Adjustment Put parking brake handle on neutral Turn in the adjustment nut then pull parking brake handle t...

Page 30: ...ontrol the pedal action while driving on a slope It will activate the engine power Deceleration is to decrease the speed Release the pedal will do This vehicle equip with differential box to providing...

Page 31: ...engine by turns the key switch to OFF Don t park on uneven ground to avoid tipping over CAUTIONS BRAKE IN PROCESS During the first 500KM of riding do not run the vehicle more then 60km hr or approach...

Page 32: ...is the engine stop switch was in the RUN position Check the gas tank is fuel are available and sufficient Whether the procedure for engine start up is correct Try to diagnose these malfunctions yourse...

Page 33: ...se record the VIN and engine number for further reference The frame number VIN is stamped on the front right side of frame FRAME NO RFL FRAME NUMBER The engine number is engraved on middle top of righ...

Page 34: ...ade SAE 40 is enough 4 Battery is installed properly 5 All brakes are adjusted properly 6 Fuel tank has enough gasoline to operate 7 Check the suspension and drive shaft for proper setup 8 Check that...

Page 35: ..._______________________ _______________________ _________________________ DEALER _________________________ DATE 2 000 KM 3 000 KM 4 000 KM NOTES ________________ _______________________ _____________...

Page 36: ...__ _______________________ _______________________ _________________________ DEALER _________________________ DATE 8 000 KM 9 000 KM 10 000 KM NOTES ________________ _______________________ __________...

Page 37: ...___ _______________________ _______________________ _________________________ DEALER _________________________ DATE 14 000 KM 15 000 KM 16 000 KM NOTES ________________ _______________________ _______...

Page 38: ...__ _______________________ _______________________ _________________________ DEALER _________________________ DATE ODOMETER KM ODOMETER KM ODOMETER KM NOTES ________________ _______________________ __...

Page 39: ...__ _______________________ _______________________ _________________________ DEALER _________________________ DATE ODOMETER KM ODOMETER KM ODOMETER KM NOTES ________________ _______________________ __...

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