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Leading

EDGE COMPUTING

MCM-100/102

Edge IoT Platform for

Machine Condition Monitoring

User’s Manual

Manual Rev.: 

1.0

Revision Date: 

June 18, 2019

Part No: 

50-1Z298-1000

Summary of Contents for MCM-100

Page 1: ...Leading EDGE COMPUTING MCM 100 102 Edge IoT Platform for Machine Condition Monitoring User s Manual Manual Rev 1 0 Revision Date June 18 2019 Part No 50 1Z298 1000...

Page 2: ...ii Leading EDGE COMPUTING Revision History Revision Release Date Description of Change s 1 0 June 18 2019 Initial Release...

Page 3: ...l damages arising out of the use or inability to use the product or documentation even if advised of the possibility of such damages Environmental Responsibility ADLINK is committed to fulfill its soc...

Page 4: ...ad mercury phthalates toluene DEHP DIDP DnHP DBP BBP PVC and vinyl materials which are known to the State of California to cause birth defects or other reproductive harm For more information go to www...

Page 5: ...inor physical injury component dam age data loss and or program corruption when trying to com plete a task WARNING Information to prevent serious physical injury component damage data loss and or prog...

Page 6: ...vi Preface Leading EDGE COMPUTING This page intentionally left blank...

Page 7: ...s 10 1 4 1 Power Button 12 1 4 2 Reset Button 13 1 4 3 DisplayPort Connector 13 1 4 4 LED Indicators 14 1 4 5 DB 9P COM Port Connector 14 1 4 6 Dual Gigabit Ethernet Ports 15 1 4 7 USB 3 0 Port 16 1 4...

Page 8: ...Drivers 31 3 7 Installing AI and DI O Drivers 32 MAPS Core 32 DAQ LVIEW Plus 33 4 Operation 35 4 1 Analog Input 35 4 1 1 Analog Input Front End Configuration 35 Input Configuration Differential Pseud...

Page 9: ...3 Pulse Output 47 4 3 4 Digital Trigger IN for Continuous Analog Input 47 4 3 5 Synchronization Sample Clock IN 47 5 Calibration 49 5 1 Loading Calibration Constants 49 5 2 Auto Calibration 49 5 3 Sa...

Page 10: ...onsole Redirection 59 Console Redirection Settings COM 1 59 Console Redirection 62 Console Redirection Settings COM 2 62 A 2 4 Advanced Power Management 64 Power Supply Unit 65 State After G3 65 RTC W...

Page 11: ...iguration 78 Link Speed 78 Wake On LAN 78 A 3 Security 79 Administrator Password 79 User Password 79 BIOS Lock 79 A 3 1 Secure Boot 80 A 4 Boot 81 Setup Prompt Timeout 81 Bootup NumLock State 81 Quiet...

Page 12: ...USIM Port 89 B 2 3 Internal USB2 0 Interface Wafer 90 B 2 4 Internal I2C Interface Wafer 90 B 2 5 Clear CMOS Jumper 91 B 2 6 5V GPS Antenna Power Header 91 B 2 7 Internal SATA Interface Wafer 92 B 2 8...

Page 13: ...ons 89 Table B 3 USB2 0 Interface Wafer Pin Definitions 90 Table B 4 Internal I2C Interface Wafer Pin Definitions 91 Table B 5 Clear CMOS Jumper Pin Definition 91 Table B 6 5V GPS Antenna Power Connec...

Page 14: ...xiv List of Tables Leading EDGE COMPUTING This page intentionally left blank...

Page 15: ...n Current for IEPE Sensor Measurement 36 Figure 4 3 Input Frequency Response for High Resolution Mode 39 Figure 4 4 Input Frequency Response for High Speed Mode 40 Figure 4 5 Below Low Analog Triggeri...

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Page 17: ...ecision and sampling rates for rotating machinery and equipment Com bining data collection vibration analysis algorithms computation and network connection capabilities in a single system the MCM 100...

Page 18: ...x GbE ports 2 x Intel I210IT Serial Ports 2 x BIOS configurable RS232 422 485 COM1 and COM2 USB 2 x USB 3 0 ports 2 x USB 2 0 ports WDT Watchdog timer support from SEMA 3 5 Power Supply DC Input Buil...

Page 19: ...FIFO buffer size 8kS across all channel Input configuration Differential or pseudo differential Input impedance 200 k between positive input and negative input 16 93 k between negative input and chas...

Page 20: ...lled low Input voltage Logic low VIL 0 8 V max IIL 0 2 mA max Logic high VIH 2 0 V min IIH 0 2 mA max Output voltage Logic low VOL 0 8 V max IIL 0 2 mA max Logic high VOH 2 0 V min IIH 24 mA max Over...

Page 21: ...ignal Frequency fin THD THD N Differential 20Hz to 20kHz 94dB 91 dB 20Hz to 46 4kHz 89 dB 88 dB Pseudo differential 20Hz to 20kHz 92 dB 88 dB 20Hz to 46 4kHz 85 dB 85 dB Input Signal Frequency fin Fla...

Page 22: ...se Keyboard and mouse System idle 11 2W Under Windows Desktop with no application programs executed Keyboard and mouse System full load 25W Under Windows with 100 CPU Utilization Analog Input receivin...

Page 23: ...full running USB3 0 0 9A 2 full load USB2 0 0 5A 2 full load COM port loopback AI functioning WARNING For heavy load situations in which power consumption may exceed 40W it is strongly recommended to...

Page 24: ...8 Introduction Leading EDGE COMPUTING 1 3 Mechanical Drawings Figure 1 1 Top View MCM 100 Figure 1 2 Front View NOTE NOTE All dimensions shown are in millimeters mm unless otherwise stated 110 183 84...

Page 25: ...Introduction 9 MCM 100 102 Figure 1 3 MCM 100 Right Side View Figure 1 4 MCM 102 Right Side View...

Page 26: ...10 Introduction Leading EDGE COMPUTING Figure 1 5 Left Side View 1 4 I O Connectors The following lists I O connectors of the MCM 100 102 as labeled Figure 1 6 Front Panel I O...

Page 27: ...Introduction 11 MCM 100 102 Figure 1 7 MCM 100 Right Side Panel I O Figure 1 8 MCM 102 Right Side Panel I O...

Page 28: ...x3 LED user defined indicators x3 DB 9P COM ports x2 GbE ports x2 USB2 0 ports x2 USB3 0 ports x2 BNC x4 4 pin GPI O w DGND DC power supply connector 1 4 1 Power Button A non latched push button with...

Page 29: ...via DisplayPort to VGA adapter cable Dis playPort to DVI adapter cable or DisplayPort to HDMI adapter cable and Display Port cable with DP1 2 support for resolutions up to 4096 x 2160 at 60Hz Table 1...

Page 30: ...COM2 support RS 232 RS 422 and RS 485 modes by BIOS setting Figure 1 10 DB 9P COM Port Indicator Color Description Watchdog WDT Yellow Indicates watchdog timer status Flashes when watchdog timer star...

Page 31: ...load PCIe OBFF Optimized Buffer Flush Fill for improved sys tem power management Four transmit and four receive queues RSS and MSI X to lower CPU utilization in multi core sys tems ECC error correctin...

Page 32: ...ice configured in BIOS 1 4 8 BNC Connectors Four BNC connectors are located on the right side of the MCM 100 and two are located on the right side of the MCM 102 Figure 1 11 BNC Connector Polarity LED...

Page 33: ...DGND signals Figure 1 12 4 pin GPI O w DGND Connector 1 4 10 DC Power Supply Connector Located on the left side panel Figure 1 13 DC Power Connector 1 5 Adapters and Other Accessories Device adaptors...

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Page 35: ...er Active DC power sources must comply with LPS and SELV cir cuits with no energy hazard as well as the following IEC 60950 1 2005 A1 2009 A2 2013 Output voltage 6 to 36VDC Output current 4 2 to 0 7A...

Page 36: ...20 Getting Started Leading EDGE COMPUTING 2 Use the 2 included M4 F head screws to fix the DIN rail bracket to the chassis according to the spacing dimen sions of the screw holes and brackets as shown...

Page 37: ...Getting Started 21 MCM 100 102 161 58 150 38 134 3 118 22 113 95 60 6...

Page 38: ...4 screws to fix the 2 wall mount brackets to the chas sis according to the spacing dimensions of the screw holes and brackets The MCM 100 is shown as an example CAUTION While configuration shown may i...

Page 39: ...nd PCH are all situated on the left side of the system These components directly contact the heat sink via thermal pads and dissipate heat generated by the components To maximize effi ciency of heat d...

Page 40: ...ting Started Leading EDGE COMPUTING 2 6 Installing Mini PCIe WiFi Module Optional 1 Remove all screws and internal mini USB connector separating the MCM 100 102 into five parts 2 Fix bracket with two...

Page 41: ...Getting Started 25 MCM 100 102 3 Insert mini PCIe WiFi module into the carriage at an angle 4 Depress the module until seated and fix with two M2 5 P head L5 screws...

Page 42: ...26 Getting Started Leading EDGE COMPUTING 5 Connect SMA to IPEX cable to WiFi module 6 Remove plastic cap and mount SMA connectors...

Page 43: ...Getting Started 27 MCM 100 102 7 Reassemble all parts and connect mini USB fixing the chassis with screws 8 Connect antenna to SMA connector...

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Page 45: ...or Windows 10 IoT Enterprise users please note that you need Administra tor privilege to install the drivers properly 2 Install the chipset driver 3 Install the graphics driver 4 Install the Ethernet...

Page 46: ...e which supports Windows 10 IoT Enterprise To install the graphics driver 1 Close any running applications 2 From ADLINK s website download Windows 10 IoT Enterprise drivers for the MCM 100 102 3 Exec...

Page 47: ...M 100 102 3 Execute setup msi and follow onscreen instructions to complete the setup 4 After installation is complete reboot the system 3 6 Installing the SEMA Utility WDT and DI O Drivers The MCM 100...

Page 48: ...Industrial_IoT_and_Cloud_solutions SEMA_Smart_Embedded_Management_Agent SEMA lang en 3 7 Installing AI and DI O Drivers MAPS Core MAPS Core utilizes advanced 32 64 bit kernel drivers for custom ized D...

Page 49: ...Driver Application Installation 33 MCM 100 102 DAQ LVIEW Plus The task oriented SDK supports LVOOP VI and Polymorphic VI for LabVIEW Download DAQ LVIEW Plus from the ADLINK website...

Page 50: ...34 Driver Application Installation Leading EDGE COMPUTING This page intentionally left blank...

Page 51: ...differences therebetween If the signal source is ground referenced the differential input mode can be used for common mode noise rejection If the signal source is a floating signal setting pseudo diff...

Page 52: ...cted AC coupling enables a high pass R C filter through the input signal path with corner frequency 3dB about 0 4 Hz IEPE Input For applications utilizing sensors such as accelerometers or microphones...

Page 53: ...e the sigma delta ADC an onboard timebase clock is applied with frequency exceeding the sampling rate produced from a DDS Direct Digital Synthesis chip The output frequency of the DDS chip is programm...

Page 54: ...cquired in a fixed and precise time interval Please note the data buffer size must be a multiple of 256 in continuous acquisition mode The UD DASK Function Library Reference provides corresponding sof...

Page 55: ...Operation 39 MCM 100 102 Figure 4 3 Input Frequency Response for High Resolution Mode 5 10 15 20 25 35 30 25 20 15 10 5 0 5 X 25 Y 2 058 Input Signal Frequency kHz dB 3dB Bandwidth Fs 51 2KS s...

Page 56: ...xternal analog or external digital signal in continuous analog input mode Trigger source and mode are programmable by software 4 2 1 Analog Input Trigger Source Software Triggering This trigger mode r...

Page 57: ...of the selected input channel and the resolution is 24 bit In external analog trigger mode the first acquired data starts with a delay time of 1 sampling rate Below Low Analog Triggering As shown the...

Page 58: ...ge is detected on the digital signal connected to the GPI O pin Trigger polarity can be programmed using ADLINK software drivers Figure 4 7 Digital Triggering NOTE NOTE Signal level of the external di...

Page 59: ...trigger Collects data before the trigger event with acquisition starting once specified function calls are executed to begin the pre trig ger operation and stopping when the trigger event occurs If th...

Page 60: ...collection after the trigger event as shown The delay count is specified by a 32 bit counter value such that the maxi mum delay count is 232 1 when the minimum delay count is 1 Time Operation start A...

Page 61: ...been acquired M samples otherwise the trigger event will be ignored Figure 4 12 Middle Trigger Acquisition Gated Trigger Gated trigger acquisition is indicated in applications where data is to be coll...

Page 62: ...put 32 bit frequency counters pulse output synchronization sam ple clock IN and trigger IN These signals are single ended and 3 3 V TTL compliant 4 3 1 Static Digital Input Output Programmable functio...

Page 63: ...og input acquisition See External Digital Trigger ing on page 42 for details 4 3 5 Synchronization Sample Clock IN To synch multiple devices the GPI O can be programmed as external sample clock input...

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Page 65: ...is one user utilization bank allowing loading of the TrimDACs firmware values either from the original factory calibra tion or a subsequently performed calibration Since measurement errors may vary de...

Page 66: ...recalibrated through auto calibration the software stores the new constants in a user configurable section of the EEPROM To restore original factory calibration settings the software can copy the fac...

Page 67: ...the MCM 100 102 Most users do not need to use the BIOS setup program as the MCM 100 102 ships with default settings that work well for most configurations NOTE NOTE BIOS options in the manual are for...

Page 68: ...ersion and Board version A 1 2 System Time System Date Changes system time and date Highlight System Time or System Date using the up or down Arrow keys Enter new values using the keyboard then Enter...

Page 69: ...manufacturing date last repair date and MAC ID As well Runtime Statistics are listed including total run time current runtime power cycles boot cycles and boot reason NOTE NOTE The time is in 24 hour...

Page 70: ...54 BIOS Setup Leading EDGE COMPUTING A 2 Advanced CAUTION Setting incorrect or conflicting values in Advanced BIOS Setup may cause system malfunction...

Page 71: ...Cores Number of cores to enable in each processor package Intel Virtualization Technology When enabled allows a VMM to utilize the additional hardware capabilities provided by Vanderpool Technology VT...

Page 72: ...Critical Trip Point Temperature threshold of the Critical Trip Point Passive Cooling Trip Point Temperature threshold of the Passive Cooling Trip Point A 2 2 Graphics Configuration GTT Size Sets GTT s...

Page 73: ...memory used by internal graphics device DVMT Total Gfx Mem Sets size of DVMT5 0 total graphic memory used by internal graphics device A 2 3 Onboard Device Configuration COM1 Control Selects COM1 mode...

Page 74: ...UTING HSUART Enables disables LPSS HSUART support LAN 1 Intel I210 Enables disables LAN device 1 LAN 2 Intel I210 Enables disables LAN device 2 Realtek Audio Support Enables disables Realtek audio dev...

Page 75: ...bles COM 1 console redirection Console Redirection Settings COM 1 Terminal Type Emulation ANSI Extended ASCII char set VT100 ASCII char set VT100 Extends VT100 to support color function keys etc VT UT...

Page 76: ...r error detection and can be used as an additional data bit Stop Bits Indicate the end of a serial data packet a start bit indicates the beginning with standard setting 1 stop bit and communication wi...

Page 77: ...umber of rows and columns supporting redi rection Putty KeyPad Selects FunctionKey and KeyPad on PuTTY Redirection After BIOS Post When Bootloader is selected Legacy Console Redirection is disabled be...

Page 78: ...s Disables COM 2 console redirection Console Redirection Settings COM 2 Terminal Type Emulation ANSI Extended ASCII char set VT100 ASCII char set VT100 Extends VT100 to support color function keys etc...

Page 79: ...r detection and can be used as an additional data bit Stop Bits Indicate the end of a serial data packet a start bit indicates the beginning with standard setting 1 stop bit and communication with slo...

Page 80: ...ows and columns supporting redi rection Putty KeyPad Selects FunctionKey and KeyPad on PuTTY Redirection After BIOS Post When Bootloader is selected Legacy Console Redirection is disabled before booti...

Page 81: ...en power is re applied after a power failure G3 state RTC Wake system from S5 Enables disables System Wake on alarm event where selecting FixedTime wakes system at hr min sec specified and Dynamic Tim...

Page 82: ...ndoff support where XHCI ownership change should be claimed by the XHCI driver USB Mass Storage Driver Support Enables disables USB mass storage driver support USB transfer time out Timeout value for...

Page 83: ...Maximum time the device will take before reporting to the Host Controller where Auto uses default value for a Root port 100 ms and for a Hub port the delay is taken from the Hub descriptor A 2 6 SATA...

Page 84: ...GE COMPUTING A 2 7 TPM Configuration Security Device Support Enables disables BIOS support for security device when enabled OS will not show the security device and TCG EFI protocol and INT1A interfac...

Page 85: ...BIOS Setup 69 MCM 100 102 A 2 8 Network Stack Configuration Network Stack Enables disables UEFI network stack...

Page 86: ...70 BIOS Setup Leading EDGE COMPUTING A 2 9 System Management Shows SEMA firmware and bootloader versions and build dates...

Page 87: ...BIOS Setup 71 MCM 100 102 SEMA Features Shows features supported by the SEMA version...

Page 88: ...72 BIOS Setup Leading EDGE COMPUTING Temperatures Shows current CPU temperature and current startup mini mum and maximum board temperatures...

Page 89: ...BIOS Setup 73 MCM 100 102 Power Consumption Shows current input current and power as well as system volt ages...

Page 90: ...74 BIOS Setup Leading EDGE COMPUTING Flags Shows BMC flags with exception codes...

Page 91: ...BIOS Setup 75 MCM 100 102 Power Up Lists Power Up Watchdog status...

Page 92: ...76 BIOS Setup Leading EDGE COMPUTING A 2 10 Miscellaneous OS Selection Allows selection of active OS...

Page 93: ...BIOS Setup 77 MCM 100 102 A 2 11 Intel I210 Gigabit Network Connection Blink LEDs Identifies the physical network port by flashing the associated LED...

Page 94: ...78 BIOS Setup Leading EDGE COMPUTING A 2 12 NIC Configuration Link Speed Specifies the port speed used for the selected boot protocol Wake On LAN Enables server power up using an in band magic packet...

Page 95: ...isable SC BIOS Lock which must be enabled to ensure SMM flash protection NOTE NOTE If only the Administrator s password is set only access to Setup is limited and authorization requested only when ent...

Page 96: ...Leading EDGE COMPUTING A 3 1 Secure Boot Shows System Mode and Secure Boot status NOTE NOTE Secure Boot is activated when Platform Key PK is enrolled where System Mode is User Deployed and CSM functio...

Page 97: ...ivation key with 65535 0xFFFF indicating infinite wait Bootup NumLock State Sets keyboard NumLock status Quiet Boot Enables disables Quiet Boot option Fast Boot Enables disables boot with the minimal...

Page 98: ...pecifies the priority of boot devices with all installed boot devices detected during POST and displayed where selecting Boot Option specifies the desired boot device A 5 Save Exit Save Changes and Ex...

Page 99: ...tup options Discard Changes Discards changes to any of the setup options Restore Defaults Restores loads default values for all setup options Save as User Defaults Saves changes as User Defaults Resto...

Page 100: ...84 BIOS Setup Leading EDGE COMPUTING This page intentionally left blank...

Page 101: ...1 Mini PCIe v1 2 Slot 2 PCIe X1 USB2 0 PCIe X1 USB2 0 USB2 0 x1 USB 2405 Channel 0 SATA III 1 DDR3L 1600MT s SO DIMM 0 RJ45 USB3 0x2 connector LAN1 MDI Intel GbE I210 PCIe X1 USB2 0x2 DB9 x 2 connecto...

Page 102: ...and GPI O Functional Block Diagram ADLINK FPGA Calibration data 8051 Core function AFI 2 CH GPIO Control Signal DI DO Counter PWM OUT Trigger IN GPIO Circuit 24 Bit Sigma delta ADC ADC Front end DATA...

Page 103: ...Functional Information 87 MCM 100 102 B 2 Internal I O Connectors Figure B 3 Mainboard Top View A B C D E F G H I J K L M N O P Q R...

Page 104: ...Speaker Wafer Optional CN8 D Internal MIC IN HP OUT Wafer Optional CN6 E Extended reset wafer CN27 F Internal I2C Interface Wafer CN20 G Extended power wafer CN26 H Internal SATA Interface Wafer CN32...

Page 105: ...able Table B 2 HSUART Interface Wafer Pin Definitions B 2 2 USIM Port Use of 3G 4G mini PCIe module requires a SIM card for communi cation with telecom operator The MCM 100 102 provides a USIM O Inter...

Page 106: ...be installed to facilitate 3G 4G communication B 2 3 Internal USB2 0 Interface Wafer Table B 3 USB2 0 Interface Wafer Pin Definitions B 2 4 Internal I2C Interface Wafer I2C and 3 3V 5V power by this...

Page 107: ...in 2 of CN24 and remove the jumper after which the CMOS will be restored to factory default settings Table B 5 Clear CMOS Jumper Pin Definition B 2 6 5V GPS Antenna Power Header External 5V power is r...

Page 108: ...nector Pin Definition B 2 7 Internal SATA Interface Wafer Reserved for extended 2 5 SSD providing SATA signal and 3 3V 5V power with cable Pin Signal 1 5 2 GND Pin Signal Pin Signal 1 GND 13 5V 2 SOC_...

Page 109: ...er button Table B 8 Extended Power Header Connector Pin Definition 4 GND 16 NC 5 SOC_SATA_RX1_N_C 17 GND 6 SOC_SATA_RX1_P_C 18 GND 7 GND 19 GND 8 NC 20 GND 9 3 3V G1 GND 10 3 3V G2 GND 11 3 3V G3 GND...

Page 110: ...3V power with cable Table B 9 I2C Box Header Connector Pin Definition B 2 10 Extended Reset Wafer Provides internal connectors for the reset button Table B 10 Extended Reset Header Connector Pin Defi...

Page 111: ...or system RTC function Table B 11 RTC Battery Connector Pin Definition B 2 12 Internal Speaker Wafer Optional Provides the audio speaker signal supporting 2x 2W8 speaker Pin Signal 1 P_ 3V3_VBAT 2 GND...

Page 112: ...ion Leading EDGE COMPUTING B 2 13 Internal MIC IN HP OUT Wafer Optional Provides MIC IN and HP OUT signals with cable Table B 13 MIC IN HP OUT Wafer Pin Definition Pin Signal 1 EX_MIC_CN 2 HP_CN_L 3 H...

Page 113: ...of 50 C When installing mounting or uninstalling removing device or when removal of a chassis cover is required for user ser vicing See Getting Started on page 19 Turn off power and unplug any power c...

Page 114: ...f breakage Disconnect the power supply cord before loosening the thumbscrews and always fasten the thumbscrews with a screwdriver before starting the system up It is recommended that the device be ins...

Page 115: ...g this surface could result in bodily injury To reduce risk allow the surface to cool before touching RISQUE DE BR LURES Ne touchez pas cette surface cela pourrait entra ner des blessures Pour viter t...

Page 116: ...100 Important Safety Instructions Leading EDGE COMPUTING This page intentionally left blank...

Page 117: ...408 360 0200 Toll Free 1 800 966 5200 USA only Fax 1 408 360 0222 Email info adlinktech com ADLINK Technology China Co Ltd 300 Fang Chun Rd Zhangjiang Hi Tech Park Pudong New Area Shanghai 201203 Chi...

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