Adleepower AP2G3-1110 Instruction Manual Download Page 97

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Page 1: ...VERY MUCH FOR YOUR PURCHASE OF ADLEE INVERTER APxG3 SERIES PLEASE READ THIS INSTRUCTION MANUAL BEFORE INSTALLATION OF THE INVERTER R AP2G3 137 AP2G3 1185 AP2G3 337 AP2G3 3220 AP4G3 337 AP4G3 3220 All...

Page 2: ...AL OPERATION PANEL 7 FUNCTIONS DESCRIPTION 8 PROTECTIVE FUNCTIION 9 PRECAUTIONS 10 TROUBLESHOOTING 11 APPLICATION 12 INVERTER SELECTION 13 APPENDIX A Optional braking resistor B Terminal wiring diagra...

Page 3: ...truction manual is contained in the package For any irregularity contact the sales shop where you purchased immediately 4 Description of name plate VER A 01 SOFTWARE HARDWARE VERSION MODEL AP 4 G3 3 3...

Page 4: ...7 5 5 7 5 11 15 18 5 3 7 5 5 7 5 11 15 18 5 22 Control Sine wave pulse width modulation Braking Regenerative discharge braking Over current Capacity 150 of rated current 1 minute Acceleration time 0...

Page 5: ...8 5 22 Control Sine wave pulse width modulation Braking Regenerative discharge braking Over current Capacity 150 of rated current 1 minute Acceleration time 0 1 6000 SEC Deceleration time 0 1 6000 SEC...

Page 6: ...MENSION DRAWINGS AP2G3 137 AP2G3 155 AP2G3 175 AP2G3 337 AP2G3 355 AP2G3 375 AP4G3 337 AP4G3 355 AP4G3 375 AP4G3 3110 Fig 1 Unit mm 4 All manuals and user guides at all guides com a l l g u i d e s c...

Page 7: ...Fig 2 Unit mm 5 AP2G3 1110 AP2G3 1150 AP2G3 1185 AP2G3 3110 AP2G3 3150 AP2G3 3185 AP2G3 3220 AP4G3 3150 AP4G3 3185 AP4G3 3220 All manuals and user guides at all guides com...

Page 8: ...ant mist and direct sunlight Place the unit in a well ventilated room 2 Avoid a place subjected to substantial vibration 3 When installing the unit within the cabinet Please pay attention to ventilati...

Page 9: ...7 AIR FLOW All manuals and user guides at all guides com...

Page 10: ...istor when connect external brak ing resistor Main circuit terminal Symbol Terminal name Description R L1 Inverter power source Terminal connecting with power source Single phase input L1 R L2 S S L2...

Page 11: ...P2G3 3220 AP4G3 3150 AP4G3 3220 GND FA1 FA2 H COMFWD REV CF1 CF2 FT1 FT2 RST ARR RUN MET JP3 MB MA A MC B C RS485 SW1 1 3 2 4 10V FG1 JP1 J3 JP2 10V GND FA1 FA2 FG1 H COMFWD REV CF1 CF2 FT1 FT2 RST AR...

Page 12: ...P2G3 137 175 AP2G3 337 375 AP4G3 337 3110 ON 1 2 3 4 ON 1 2 3 4 SIGNAL FA1 FA2 0 10V 0 5V 4 20mA Note 1 Error setting ON 1 2 3 4 ON 1 2 3 4 ON 1 2 3 4 ON 1 2 3 4 ON 1 2 3 4 ON 1 2 3 4 10 All manuals a...

Page 13: ...2 3 4 5 6 ON 1 2 3 4 5 6 ON 1 2 3 4 5 6 Note 1 Input 4 20mA at FA1 or FA2 refer to function CD10 CD12 CD44 CD45 CD54 SIGNAL FA1 FA2 0 10V 0 5V 4 20mA Note 1 Error setting ON 1 2 3 4 5 6 ON 1 2 3 4 5 6...

Page 14: ...When J3 or J4 select ARR ARR RUN terminal is RUN open collector output and MA MB MC Relay is ARR When J3 or J4 select RUN ARR RUN terminal is ARR open collector output and MA MB MC Relay is RUN 12 1 a...

Page 15: ...T ARR RUN MET MA MB MC A 16 3 2 1 10 6 5 4 9 8 7 13 12 11 15 14 19 18 17 20 B 21 C 22 FWD HZ Contact rating ARR RUN 1A 240VAC Relay Fault Relay VR5KB Ground 1A 30VDC FG1 10V GND FA1 FA2 H COMFWDREV CF...

Page 16: ...erminal REV Reverse operation Reverse operation stop terminal CF1 Multistage speed terminal CF2 FT1 Multi function terminal 1 See functions description CD42 FT2 Multi function terminal 2 See functions...

Page 17: ...the MC frequently for start stop operation or will lead to a reduced reliabil ity 4 In general magnetic contactors on the output of the inverter Should not be used for motor control Starting a motor...

Page 18: ...ter is connected to a distant motor especially when low frequency is output motor torque decreases because of voltage drop in the cable Use sufficiently heavy wire Changing the carrier frequency reduc...

Page 19: ...rol cables of the sequence and analog signals by passing the cables through the different ducts 2 Use twisted pair shielded wire for control signal and connect the shield to earth terminal at on end C...

Page 20: ...rameter value PROG Memory storage Saves the setting vaule FUNC Function Press once to select function CDxx and press again to change its content STOP Stop Stop operation Escape to standby mode 18 PROG...

Page 21: ...0 50HZ CD06 Jog mode 0 CD07 Analog output gain 120 00HZ 100 00HZ CD08 CW or CCW or CW CCW 0 CD09 Search speed function 0 CD10 Analog digital frequency 1 CD11 Dynamic brake Free running 0 CD12 Terminal...

Page 22: ...urth speed setting 40 00HZ CD25 Acceleration time 2 10 0Sec CD26 Deceleration time 2 10 0Sec CD27 Carrier frequency 16 0K CD28 Output voltage gain 100 0 CD29 Frequency jump 1 0 00 CD30 Frequency jump...

Page 23: ...ee Analog Terminal 2 0 CD46 Reserved CD47 5th speed setting 25 00HZ CD48 6th speed setting 35 00HZ CD49 7th speed setting 45 00HZ CD50 8th speed setting 55 00HZ CD51 Dynamic Braking Energy Limit 100 C...

Page 24: ...ention 170 0 CD67 Overload detect 0 CD68 Overload setting 150 0 CD69 Overload time setting 60 0SEC CD70 2nd stage overload time setting 20 0SEC CD71 Reserved CD72 Communication loss time 0 5SEC CD73 C...

Page 25: ...region F60 0 60HZ region for USA CANADA etc F50 0 50HZ region for Europe Australia Singapore etc CD13 after finished parameter setting please repower ON 23 Communication address description DISPLAY C...

Page 26: ...60HZ 5 for AP4G3 series 3 Check the signal lines for wrong wiring 4 Be sure to ground an earth terminal for personnel safety 5 Check that other terminals than earth terminal are not grounded 6 Check...

Page 27: ...e after trip or function setting mode 1 2 F306 Set CD13 1 and repower ON operation same as 1 1 pannel 1 3 RS485 communication control Set CD13 2 and set CD74 CD78 Refer to CD74 CD78 Using 06H function...

Page 28: ...the data set CD01 0 and press CD02 value corresponds to the time of acceleration from 0 to 50 60HZ For 120Hz setting the arrival time to 120Hz is double F 60HZ 0 1 6000 TIME Sec First speed setting C...

Page 29: ...nd Time Sec 400HZ 0HZ When setting this value pay attention to the starting current Time Sec Run command Time Sec Fset 30HZ 0 5HZ Deceleration time 1 CD03 Jogging frequency CD04 Start frequency CD05 2...

Page 30: ...T terminal output signal 0 CW CCW operation 1 CW only 2 CCW only If inadequate operation the OPE2 warning message would be indicated Jog mode CD06 CW or CCW or CW CCW CD08 Output meter 10V 30 400HZ F...

Page 31: ...tion frequency depends on the angle of the knob Note Using key to change motor speed when CD01 0 then OPE3 warning message would be indicated 29 RPM stop HZ Time sec HZ RPM Start frequency CD09 0 CD09...

Page 32: ...adequate operation the OPE4 warning message would be indicated CD11 1 CD11 0 FWD REV Command time time time F F 30 0 Normal 1 F306 2 RS485 communication Note After finished this parameter setting plea...

Page 33: ...ing equation to calculate the mechanical shaft speed in rpm 31 Maximum frequency limit CD14 Setting Range 0 00 400 00HZ Default Value 0 00HZ Setting Range 0 50 400 00HZ 60HZ region 120 00HZ 50HZ regio...

Page 34: ...000 3600 60 4 1500 1800 30 6 1000 1200 20 8 750 900 15 10 600 720 12 12 500 600 10 Use 2nd V F to setCD42 43 7 and terminal FT1 2 close 2nd V F setting is at CD56 1st Maximum voltage frequency CD17 V...

Page 35: ...frequency under 0 5HZ F HZ 0 25sec DC DC braking power CD20 CD20 setting DC voltage gain various braking power F HZ 25sec DC Voltage DC 250 0 V F pattern setting CD18 Setting Range 0 2 Default Value 0...

Page 36: ...0 0 5 CD17 CD17 25 0 34 Second speed settting CD22 Third speed setting CD23 Fourth speed setting CD24 Setting Range 0 0 25 0 Default Value 0 0 Setting Range 0 00 400 00HZ Default Value 20 00HZ Setting...

Page 37: ...ration time 2 CD26 Acceleration time 2 Acceleration time 1 Time Sec Deceleration time 1 Deceleration time 2 2CH OFF 2CH ON 2CH ON 2CH OFF F HZ Description 2CH Acceleration time 1 OFF Deceleration time...

Page 38: ...current than gain better efficiency 36 Output voltage gain CD28 Reduce output voltage for energy saving operation Setting CD44 45 12 for FA1 FA2 terminal control Frequency jump 1 CD29 V 100 50 HZ Sett...

Page 39: ...UMP 1 37 Frequency jump 2 CD30 Jump range CD32 V Speed command Setting Range 0 00 400 00HZ Default Value 0 00HZ Setting Range 0 00 400 00HZ Default Value 0 00HZ Setting Range 0 50 3 00HZ Default Value...

Page 40: ...y setting for CD33 frequency referance bias 38 Analog input V 100 Bias Bias 0 Analog input V 100 Bias Bias 0 Frequency gain CD35 Refer to application example 03 F HZ 0 Vmax Analog input 200 100 40 Set...

Page 41: ...ent will shift the other contents to one higher CD code and the highest one will be dropped Error occur Loss CD36 CD37 CD38 CD39 Clear errors record CD40 Set CD40 1 and clear CD36 CD39 Error record th...

Page 42: ...FUNCTION HZ RPM AMP Display CD41 Setting Range 0 2 Default Value 0 Setting Range 0 15 Default Value 0 FT1 FT2 Symbol Function description 0 1 JOGF Jog operation FWD command 2 JOGR Jog operation REV co...

Page 43: ...STOP Control power FWD STOP R R External over temperature command 1 FT1 9 Over temperature switch Non latch trip protect and display OH when switch ON 2 FT2 9 Thermistor 7 12 7 13 NTC PTC R Free run w...

Page 44: ...n time 1 0 CD02 Content 2 Deceleration time 1 0 CD03 Content 3 Acceleration time 2 0 CD25 Content 4 Deceleration time 2 0 CD26 Content 5 Boost setting 0 25 6 DC Brake time 0 25 Sec 7 DC Brake Energy 0...

Page 45: ...g active period of Decel accel constant frequency stand by Remark NO 1 2 3 are different working situations but their braking energy ranges are 0 100 SPEED CF3 CF2 CF1 1th speed setting OFF OFF OFF 2t...

Page 46: ...rve non Linear Accel Decel Operation from 1 to 10 Setting 0 is normal operation without S curve 44 FWD RUN COMMAND Output Frequency ACCEL DECEL Braking Time DC injection S Curve period REV RUN COMMAND...

Page 47: ...or 4 20mA signal F Fmax Fmin 4mA 20mA current signal Frequency arrive signal range CD55 1 Signal output at running F setting F x 1 CD55 for acceleration 2 Signal output at running F setting F x 1 CD55...

Page 48: ...V F 1 V F 46 Auto running mode CD58 System can operate at digital panel control only when set at auto running mode CD10 1 and CD12 1 are inactive Setting Range 25 00 400 00HZ Default Value 60 00HZ Se...

Page 49: ...ycling 4 Sequence running and repeat for cycling 5 Sequence running then perform reverse direction and repeat for cycling 6 Sequence running then stop CD59 CD60 CD61 CD62 T S CD47 CD48 CD49 CD00 CD50...

Page 50: ...8 CD49 CD50 CD00 CD59 CD61 CD63 CD61 CD60 CD62 CD59 CD60 CD62 CD63 T CD59 S CD47 CD48 CD49 CD50 CD00 CD48 CD47 CD49 CD50 CD59 CD63 CD62 CD61 CD60 CD59 CD63 CD60 CD59 CD62 CD61 T S CD47 CD48 CD49 CD50...

Page 51: ...me for 1th speed CD00 5st step timer CD63 1st step timer CD59 Setting running time for 1th speed CD47 Setting Range 0 15Hr Default Value 0 01Hr min Setting Range 0 15Hr Default Value 0 00Hr min Settin...

Page 52: ...value CD66 Time Output HZ Constant frequency Current Actual stall current limit rate current CD66 percentage Rate current number refers to section 2 table 0 hr min 1 min sec Note 1 CD64 cannot be rese...

Page 53: ...D69 setting And motor will stop operation if timing of limited output current is reached CD70 setting Overload setting CD68 Set overload level Overload time setting CD69 Set overload time 2nd stage ov...

Page 54: ...rror continuous time more than CD73 setting Inverter will active as CD76 selected Address setting CD74 Each drive must have unique identified addrss if they are controlled by RS485 communication Each...

Page 55: ...ate format 0 8 N 1 RTU 1 start bit 8 data bits 1 stop bit 8 N 1 RTU 10 bit character frame in hexadecimal 1 8 N 2 RTU 1 start bit 8 data bits 2 stop bit 8 N 2 RTU 11 bit character frame in hexadecimal...

Page 56: ...8 E 1 ASCII 1 start bit 8data bits 1 Eveb bit 1 stop bit 8 E 1 ASCII 11 bit character frame in hexadecimal 7 8 O 1 ASCII 1 start bit 8data bits 1 Odd bit 1 stop bit 8 O 1 ASCII 11 bit character frame...

Page 57: ...m CRCH End A silent interval of more than 10ms 55 STX Start character 3AH Address Hi Communication address 8 bit address consists of 2 ASCII codes Address Lo Function Hi Command code 8 bit command con...

Page 58: ...Repeat steps 2 to 5 for the next 8 bit byte of the command mes sage Continue doing this until all bytes have been processed The final contents of the CRC register are the CRC value LRC Longitudinal R...

Page 59: ...sage D1 Communication address D2 Function code D3 Quantity of parameter byte count D4 Content of data H D5 Content of data L Dn 1 CRCL Dn CRCH 01 FFh 03h 00 20h 0 FFh 0 FFh 0 FFh 0 FFh Computer comman...

Page 60: ...ount by byte 4 30 30 34 D4 Start address 1 Start address 6 31 D4 CD22 content 0 CD22 content 7 30 36 37 D5 of data 0 of data 0 30 D5 CD22 content D CD22 content 0 44 30 30 D6 of data 0 of data 2 30 D6...

Page 61: ...3 Processing decimal number Using following methods to process if the minimum parameter value is decimal number Minimum unit by 1st decimal number The original value times 10 to be a new number Minim...

Page 62: ...e Computer command message D1 Communication address D2 Function code D3 Parameter number H D4 Parameter number L D5 Content of data H D6 Content of data L D7 CRCL D8 CRCH 00 FFh 06h 00h 0 4Eh 0 FFh 0...

Page 63: ...parameter 0 Number of parameter 0 30 30 30 D4 Number of parameter 0 Number of parameter 0 30 D4 Number of parameter 0 Number of parameter 0 30 30 30 D5 CD00 content 1 CD00 content 7 31 D5 CD00 content...

Page 64: ...CF2 CF3 2 ASCII Step 1 Write CD00 60 00HZ to inverter address 52 D1 34H D2 06H D3 00H D4 00H D5 17H D6 70H D7 CRCL D8 CRCH D1 34H D2 06H D3 00H D4 00H D5 17H D6 70H D7 CRCL D8 CRCH 62 D1 34H D2 06H D...

Page 65: ...t 7 CD79 content 0 37 30 30 D7 LRC HI LRC HI D7 LRC HI LRC HI D8 LRC LO LRC LO D8 LRC LO LRC LO END HI 0D END HI 0D END LO 0A END LO 0A Computer command message AC drive response message STX 3A STX 3A...

Page 66: ...LRC LO END HI 0D END HI 0D END LO 0A END LO 0A 3 08H Communication loop detection Computer command message D1 Communication address D2 Function code D3 Data 1 D4 Data 2 D5 Data 3 D6 Data 4 D7 CRCL D8...

Page 67: ...RCL CRCL D7 CRCL CRCL D8 CRCH CRCH D8 CRCH CRCH Computer command message AC drive response message STX 3A STX 3A D1 Address 3 Address 4 33 D1 Address 3 Address 4 33 34 34 D2 Function 0 Function 8 30 D...

Page 68: ...e and 80H and communication error code to master system Communication error code definition 1 RTU Once communication error happend AC drive respond as follow D1 Address D2 Function code 80H D3 Error c...

Page 69: ...e AC drive response message D1 01H D2 06H D3 00H D4 00H D5 C3H D6 50H D7 CRCL D8 CRCH D1 01H D2 86H D3 02H D4 CRCL C3H D5 CRCH A1H 67 Start code 3A Address 01 30 31 Function code 80H 86 38 36 Error co...

Page 70: ...8 Function 6 38 36 36 D3 Address content 0 Address content 0 30 D3 Error code 0 Error code 2 30 30 32 D4 Address content 0 Address content 0 30 D4 LRC HI 7 LRC LO 7 37 30 37 D5 CD00 content C CD00 co...

Page 71: ...to select 2nd 8th speed CD22 CD24 CD47 CD50 To know output frequency using function 03H to read address 101 content To know motor current using function 03H to read address 102 content Setting Range...

Page 72: ...ow the cause of fault if fault occurred 01H EP0 02H PF01 03H PF02 04H PF03 05H PF04 07H OH 08H OL 09H EEP1 0AH EEP2 31H OPE1 32H OPE2 34H OPE4 35H OPE5 36H OPE6 37H OPE7 38H OPE8 39H OPE9 Fault code f...

Page 73: ...the parameter value Enable to change parameter Press PROG to save the parameter and back to waiting mode Enter function mode Select function number 2 acceleration time Press FUNC again to change the p...

Page 74: ...nter function mode Increase the value to 4 Select the second digit Increase the value to 1 Press FUNC again to change the Maximum frequency limit Select the second digit Decrease the value to 90HZ Pre...

Page 75: ...ion Power device failure during acceleration Internal protection CPU Program check sum error EP0 EEPROM access error EEP1 EEPROM check sum error EEP2 Power device failure 1 PF01 Power device failure 2...

Page 76: ...r Locked OPE1 To change the contents of CD02 CD52 set CD01 press first FWD or REV only OPE2 Motor direction limiter See function description CD08 Analog signal input only OPE3 Motor speed command from...

Page 77: ...5 Operating error message over range Logic error warning OPE6 Logic error when setting EXAMPLE Setting F min F max will result an error Only changed in standby OPE7 The parameter can only be changed i...

Page 78: ...Over heat OH Over temperature for external indicator Refer to CD42 FT1 or CD43 FT2 76 Communication error OPE9 Over load OL Load is over rating All manuals and user guides at all guides com...

Page 79: ...autions 1 Before you start operation thoroughly check for erroneous wiring or short circuits in the motor or in the wiring between your motor and the inverter Do not ground the neutral point of the mo...

Page 80: ...heck for the same message Repair PF02 Power device failure during constant frequency operation Check for sudden change in load Eliminate sudden change in load Check that the ambient temperature is too...

Page 81: ...and input DESCRIPTION CD10 1 Use frequency knob for 1st speed setting CD12 1 External command CD44 8 2nd speed signal enter from FA1 SW1 RUN STOP SW2 1st 2nd speed 79 RUN STOP 2nd speed setting 1st 2n...

Page 82: ...d User setting CD12 1 Terminal command For External CD42 1 Define FT1 Terminal JOGF function CD43 2 Define FT2 Terminal JOGR function NORMAL JOG S1 FWD SW S2 REV SW S3 Normal JOG select SW 80 7 8 9 12...

Page 83: ...10V FA1 FA2 GND 0 200 10V FA1 FA2 GND 0 50 A B C rate A 10k 10k rate B 10k rate C 5KB Master Number A B C Speed rate 1 2 0 5 Function setting CD12 1 CD14 100 CD44 13 CD45 11 CD12 1 CD14 200 CD44 13 C...

Page 84: ...rnal CD44 8 2nd speed single enter from FA1 CD45 9 3nd speed signal enter from FA2 SPEED TERMINAL SPEED COMMAND ENTRY SW2 SW1 1 OFF OFF VR1 2 OFF ON VR2 3 ON OFF VR3 82 RST FA2 GND 10V FG1 FA1 COM H R...

Page 85: ...ic external control setup DESCRIPTION CD07 120HZ See maximum value on the meter CD10 1 External analog Pannel VR or F306 VR CD12 1 External command 83 Full scale START All manuals and user guides at a...

Page 86: ...EXAMPLE 06 Alarm output DESCRIPTION CD12 1 External command 84 ALARM RY STOP START RY RY 22 A 24 C 23 B 7 COM 8 FWD 30Vdc All manuals and user guides at all guides com a l l g u i d e s c o m...

Page 87: ...nstant load Shock load Repetitive load High start torque Low start torque Operastion Continuous operation Long time operation at medium or low speeds Short time operation Rated output Maximum required...

Page 88: ...86 Speed and Torque Characteristics Time Ratings Overload Capacity Starting torque All manuals and user guides at all guides com...

Page 89: ...within the inverter ratings Current within the inverter capacity 87 Description Calculation formula tA 60 s Total starting capacity within the inverter capacity Description Calculated with overload St...

Page 90: ...r power factor normally approx 0 75 Vm Motor voltage V lm Motor current A current with commercial power supply k Correction factor calculated from current from factor 1 05 to 1 1 depending on the PWM...

Page 91: ...capacity resistor the value bigger than the table below 89 Unit Ohm Part no E MSAA 008000 Specification 60 80W Model No 37 55 75 110 150 185 220 AP2 40 20 15 11 8 8 8 AP4 160 80 60 30 30 22 22 150 13...

Page 92: ...Multi function 1 Reverse run stop Forward run stop Frequency arrive Reset Input power MCCB Fault alarm C Fault alarm B Ground Fault alarm A Free analog 1 Free analog 2 Ground input VDC output Motor Gr...

Page 93: ...rator UNIT M M 91 A 0000 F306G3 F306 Remote operator E 092A 010200 1 meter extension cable E 092A 030200 3 meter extension cable E 092A 050200 5 meter extension cable All manuals and user guides at al...

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Page 100: ...URL http www adlee com Hong Kong Tel No 852 24081937 Fax No 852 24071036 Guang Dong China Tel No 86 757 26656498 Fax No 86 757 26658515 Wu Han China Tel No 86 27 59322991 Fax No 86 27 59322992 Shangha...

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