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8 MAINTENANCE

8 .11 

Routine maintenance & service checks:

 

Every 6 & 12 months (see service log sheets below) the APU should be  

 

 

  

inspected for:-

 

z

Damage to the electrical supply cable .

 

z

Damage to the outlet flexible hoses .

 

z

Leakage from the APU or the connecting pipework .

 

z

Test unit operation 

 

z

Float valve check 

 

z

Water condition check

 

z

Expansion vessel pre-charge check

8 .12 

Wiring diagram

 

There are no user servicable wiring or components inside the controller    

 

 assembly . 

DO NOT remove the retaining screws or the membrane cover over  

 

 

the display .

8 .13 

Spares

 

The APU Mini is designed and built to be a reliable and high quality product, in  

 

 

the event of spares being required please contact the ADEY Customer Services Team  

 

on +44 (0)1242 546717 .

8 .14 

Long term isolation and restart procedure

 

If the system is to be shut down for an extended period of time due to  

 

 

 

maintainance or system modifications being carried out to the system the   

 

 

following steps must be taken .

1 .  Isolate mains inlet water from the APU Mini .

2 .  Isolate the APU Mini from the system and vent excess pressure to drain .

3 .  Run the APU to pump excess water from the tank to drain .

4 .  Isolate the electrical supply from the APU Mini .

5 . 

Ensure the APU cannot freeze . Damage will occur to the pumps if this   

 

 

is allowed to happen .

6 .  Cover with plastic sheet or cardboard if work is to be conducted close to  

 

 

the APU .

8 .15 

Restart

 

To ensure the APU Mini is in good working order after a prolonged period of  

 

 

maintainance the following steps should be taken .

1 .  Inspect the APU Mini for signs of damage .

2 .  Check APU Mini tank for debris, remove debris and clean tank if needed .  

 

 

Debris may cause damage to the pumps if it is allowed to be drawn in .

3 .  Check pressure vessel pre charge pressures before the system pressure is  

 

 increased . 

4 .  Open the mains water isolating valve allowing the APU Mini tank to fill, and  

 

 

ensure the fill valve is operating correctly and maintaining the correct    

 

 

water level .

5 .  Check for signs of leakage .

6 .  Open the drain valve on the outlet of the APU Mini .

7 .  Turn on the mains electrical power and ensure both (if fitted) pumps can  

 

 

run (use test pump option P6 if needed) and are pumping water to drain .

8 .  Close the drain valve and allow the APU Mini to build pressure; the APU  

 

 

should turn off as the isolation valve to the system is closed .

9 .  Open the APU outlet isolation valve and monitor the APU Mini to ensure  

 

 

there are no leaks as the system pressure increases . 

10 .  Check all the pre set values on the APU, to ensure they are still suitable for  

 

 

the system (after maintainance/modification)

9  ENVIRONMENT PROTECTION

Your appliance contains valuable materials which can be recovered or recycled .

At the end of the product’s useful life, please leave it at an appropriate local civic waste 

collection point .

BLACK

WHITE

RED

230 VAC/1PH/50Hz

SUPPLY

N

E

L

GREEN/YELLOW

BLUE

BROWN

BLUE

BROWN

BLUE

BROWN

PUMP 1

BOILER INTERLOCK N/C

L  E  N

L  E  N

2

1

PUMP 2

PRESSURE

TRANSDUCER

0 - 6 bar, 0,5 to 4,4 VDC

VOLT FREE ALARM CONTACTS - 5 AMP MAX.

LEVEL SWITCH

OPEN CIRCUIT AT LOW LEVEL

CLOSED CIRCUIT AT HIGH LEVEL

BLACK
RED

COMMON

SIGNAL

+5 VDC

Fig . 22

Summary of Contents for Mini 130

Page 1: ...Installation and servicing Mini 130 230 Digital Pressurisation Unit...

Page 2: ...y be operated with the front cover in place z In the interests of electrical safety a 30 mA residual current device R C D not supplied should be installed in the supply circuit This may be part of a c...

Page 3: ...unit Do not secure pipework to the APU Mini this will cause damage and possible leakage 1 17 Flux Solder joints must be completed and flux residues removed prior to APU Mini installation flux damage...

Page 4: ...ted to avoid electrics or areas sensitive to water damage As part of the AB airgap CAT 5 fluid isolation the APU Mini has a weir type overflow on the front water will be discharged from this area in t...

Page 5: ...ached if the unit is a twin pump model the pumps run in duty standby mode the controller will alternate which pump starts first to even the wear on the pumps The manifold is fitted with a non return v...

Page 6: ...xpansion vessel 2 Isolating valves MUST be installed on the unit inlet and outlet before connection to the flexible hoses to allow the unit to be isolated if required The isolation valve on the outlet...

Page 7: ...th the current national electrical regulations and installed by a qualified person 5 12 Safety In the interests of electrical safety a 30 mA residual current device R C D not supplied should be instal...

Page 8: ...olt free contact specifically assigned for boiler chiller shut down in the event that the APU Mini detects system pressure above the Hi alarm pressure or below the Lo alarm pressure The boiler interlo...

Page 9: ...on correctly the following conditions must be met If these conditions have not been met the commissioning process should not continue z Ensure the system connection has been made into the heating chil...

Page 10: ...owly flash See Fig 20 3 Using buttons B C select the P function required 4 Press button A to enter the function 5 Using buttons B C increment the value required up and down 6 Press button A to confirm...

Page 11: ...ADEY Customer Service team on 44 0 1242 546717 Our staff are trained to help and advise you over the phone 7 OPERATION 7 11 Normal operation The Home screen will display the status of the system pres...

Page 12: ...d period of maintainance the following steps should be taken 1 Inspect the APU Mini for signs of damage 2 Check APU Mini tank for debris remove debris and clean tank if needed Debris may cause damage...

Page 13: ...ove pressure from the APU outlet and verify the displayed pressure is 0 bar Error will be displayed if the sensor signal is outside parameters Replace sensor call ADEY Sensor failure error Sensor erro...

Page 14: ...leakage Test pump operation Float valve operation x Level probe operation x Water condition x Exp vessel pre charge x Comments Service No 2 Date Engineer name Company name Tel No System pressure bar D...

Page 15: ...ed Kingdom Object of the declaration Pressurisation Unit The object of the declaration described above is in conformity with the relevant Union harmonisation legislation Machinery Directive 2006 42 EU...

Page 16: ...30 31...

Page 17: ...nfo adey com www adey com Produced from recycled material A carbon neutral company All ADEY marks are trademarks of Adey Holdings 2008 Limited Please visit adey com trademarks for a list of ADEY marks...

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