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inner  beari n�  covers.  adjust  them  so  there is  no  free  play  in  the 

taper bearing,  and  the bearing 

turns 

free]y.  Tighten them against 

each  other  to  save  this  adjustment. 

(c)The  gap  of  the  taper  sliding  plate  is  too  widc--Adjust  the  bolt

tension.

(d) The  chuck  is  loose---Tighten  the  chuck.

(e) The  dri 11  bit  or  cutter  is 

du 

11---Sharpen  or 

replace  it. 

be 

sure

to  use  cutting  fluid  to  preserve 

tool  life.

(f)The  workpiece  is  not  held  firmly--Check the  clamps  or  vise  you

are  using,  and  assure  to  tighten  the  workpiece

6. The  micro  feed  does  not  work  smoothly

(a)The  clutch  may  be  loose  ---Check  this  and  tighten  if  necessary.

(b) The  worm  or  worm  shaft  may  he  worn---Check these  and  rep} ace  if

necessary

(c)The  handwheel  fixed  screw  may  be  loose---Check  it  and  tight�n

if  necessary.

7. The  workpiece  is  not  machined  accurately

(a) Imbalance of heavy workpiece---Check to see  that  heavy workpiece

are  held  in  balance.  the workpiece  Out  of  balance  may  shift when
being  machined

(b) A  hammer  has  been  used  on  the  workpi ece---never  strj ke  the

workpiece  with  a  hammer.

(c) r

°

he  table  may  not 

-

be 

-

i�

-

�e

-

1-_:_::_che

.

ck

-

ihe

-

tab

-

l

e

-

;{th_a

levei  to  � --

sure  it  is  level  both  side  to  side  and  front  to  back. 

(d)The  machine  may  not be stable  in  the  floor-- be  sure  the  machine

is  firmly  mounted  to 

the 

floor.

MAINTENANCE 

1.After  each  use

(a) Turn  off  the  power  switch.

(b) Remove  any  tool  bits,  clean  and  lubricate  them,  and  return them

to  their  storage  case.

(c) Using  a  stiff  bristle  brush,  brush  off  all  chips.

(d) Csing  a  rag,  wipe  off  any  excess  or  dirty  oil  or  cutting  fluid

left  on  the  machine.

(e) Lubricate the points,  apply light greese  or oil to 

all 

unpainted

metal  to  prevent  corrosion.

(f) Cover 

the 

machine  to  prevent dust 

or 

dirt  contamination when not

in  use.

2.Dai 

ly 

maintenance

(a) Fill  the  oil  reservoir  to  the  proper  level  before  each  use

(b) Check  the  tightness  of  the  bolts  holding  the  head  in  place.

1l 

Summary of Contents for ZAY7045FG

Page 1: ...Supplied by Adendorff Machinery Mart 152Rosettenville Road Springfield Te 1 011 683 8360 ZAY7045FG BENCH MILLING DRILLING MACHINE OPERATING MANUAl...

Page 2: ...CONTENTS SAFETY WARNING 3 SPECIFICATION 4 FEATURES 5 INSTALLATION 6 OPERATION 6 ELECTRICAL SYSTEM 9 TROUBLE SHOOTING 10 MAINTENANCE 11 2...

Page 3: ...AND WRENCHES FROM TOOL BEFORE STARTING 8 BE SURE DRILL BIT OR CUTTING TOOL IS SECURELY LOCKED IN THE CHUCK 9 AVOID UNINTENTIONAL STARTING 10 KEEP PROPER FOOTING AND BALANCE AT ALL TIMES DO NOT REACH...

Page 4: ...out stand Net weight gross weight j Standard accessories Optional accessories ZAY7045FG 40rm 80rm 28rm M14 130mm 680mm goo 450mm M T 4 OR RB 700mmX 240mm or 800rm X 240mm 175mm 400mm or 500mm I 50HZ 8...

Page 5: ...ve accuracy 5 The vertical column is very strong and stiff which makes the machine very stable and improves accuracy of manufactured parts 6 The machine headstock is cast iron it has been heat treated...

Page 6: ...reaches the middle of the oil fluid level indicator Lubricate all points OPERATION Notice Check al I parts and safety precautions fo proper condition before operation 1 Use of main machine parts l Rai...

Page 7: ...s tighten the two screws located on the right side of the table base 6 When cross feeding_mi_lling _ lock the longi tudinal _feeding _traveJ _________ do this by tightening the two screws on the front...

Page 8: ...o not overtighten 3 Removing taper drills a Turn down the arbor bolt and insert thc taper dri11 into the spindle shaft b Turn down the rack sleeve until the oblong hole in the rack sleeve appears lock...

Page 9: ...as needed 3 The spindle bearing_ is ver y hot a There is insufficient lubrication Turn off the power and check the bearing for lubrication If necessary apply bearing grease b The spindle bearing is w...

Page 10: ...rkpiece Check to see that heavy workpiece are held in balance the workpiece Out of balance may shift when being machined b A hammer has been used on the workpiece never strjke the workpiece with a ham...

Page 11: ...the lubrication of the sliding parts of the table apply light greese if needed 4 Monthly maintenance a Adjust the accuracy of the slides on both the cross and longitudinal feeding b Lubricate the bear...

Page 12: ...machine must be grounded properly 3 Don t open electrical box during operation if something is wrong with machine please ask repairman for help SPECIFICATIONS OF THE FUSE Vo u1gc ohase Single phase l...

Page 13: ...Supplied by Aden dorff Machinery Mart 152RosettenvilleRoad Springfield Tel 011 683 8360 ZAY7045FG BENCH MILLING DRILLING MACHINE PARTS LIST...

Page 14: ...4 I SPINDLE ASSEMBLV 1 l I...

Page 15: ...M6 1 7 XZ32G 03 002 Anti dust cover 1 8 GB f297 94 Bearing 30208 P6 1 9 XZ32 03 002 Rack sleeve 1 10 XZ32G 03 004 Rubber flange 1 11 GBff297 94 Bearing 30206 P6 1 12 GBff879 86 Spring pin P3X18 l 13 X...

Page 16: ...TABLE ASSEMBLY i 9...

Page 17: ...5 1 16 GBff858 76 Stop washer 16 1 17 XZ32G 10 037 Square column I 18 XZ32G 10 028 Tap gear shaft l 19 GBff301 94 Thrust bearing 51102 1 20 GBff5782 86 Screw MI 6x60 4 21 GBff93 87 Spring washer 4 22...

Page 18: ...GBff67 85 Screw M5x10 12 47 XZ32G 10 039 Cover 1 48 GBff70 85 Screw M8x40 1 49 XZ32G 10 023 Connective base 1 50 XZ32G 10 038 Nut 1 51 XZ32G 10 026 Gip strip 1 52 GBff77 85 Screw MJOxS I 53 XZ32G 10 0...

Page 19: ...HEADSTOCK ASSEMBLY 44 45 46 41 47 48 42 49 50 43 51 52 53 54 7 i 27 l 55 56 27 f i i i i 26 92 93 95 94 9f 10 11 z 38 32 I 31 I 29 j i J i i I j J i L iS vjj 13...

Page 20: ...9 GB TI76 94 GBIT893 1 86 GBIT9877 1 XZJlG 20 032 XZ32G 20 012 GB T118 86 GBIT1096 79 G erf96 87 GBIT 711 86 DESCRIPTION Handle M6 32 Handqheet u 100 Scrnr M5 8 Dial seat Sttew M6 14 Screw M5 14 Cover...

Page 21: ...ear 57 XZ32G 20 017 Gear J 58 GBIT1096 79 Key 6 28 1 59 XZ32G 20 007 Gear 1 60 XZJ2G 20 063 Shaft 1 61 GBIT1096 79 Key 6 75 l 62 GBIT1096 79 Key 5 50 1 63 XZ32G 20 006 Gear 1 64 XZ UG 20 005 Gear 1 65...

Page 22: ...xed tight collar B 1 86 GB T3452 1 92 Gasket rint 9 8 2 65 1 87 GB f70 85 Screw 1 f12 1 5 l 88 XZ32G 20 029 j Lever shaft short 2 89 GBff894 l 86 Retain ring ertemal 12 2 90 GB T9877 1 88 Oil seal B12...

Page 23: ...Y7045FG 2 STANDARD ACCESSORIES 1 Open End Wrench 22 X 24 2 Allen Wrench 3mrn 4mm 5mm 6mm 13 Serew Driver 6 4 Drill Stock M T 4 5 Vedge j6 Draw bar 7 Draw bar Washer 3 OPTIONAL ACCESSORIES 1 Drill Chuc...

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