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AIR HANDLER UNIT LOCATION 

When locating the air handlers, make sure there is 
sufficient free area to allow for adequate airflow to the 
filters. The air handler must be situated so that it can be 
serviced and the filters changed.  Access panels are 
located on four sides of vertical units and two sides of 
horizontal units. However, consideration for the 
adjustments of the drive belt and motor are important when 
locating the units adjacent to walls or other units. 

The cabinets of these units are well insulated. In most 
installations, this construction will prevent sweating on the  

 

 

outside of the unit. However, in cases where units are 
installed above ceilings which are over areas where high 
humidity conditions are prevalent, it is recommended that 
an insulated watertight pan with adequate drain connection 
be constructed and installed under the air handler. This 
separate drain pan should extend approximately 2" beyond 
the unit on all sides to ensure collection of any condensate 
forming on the outside of the cabinet. When this additional 
pan is used, the unit must be suspended above the pan. 

Air handlers are designed for a ducted supply application. 
Inlet air may be ducted as required.

 

PRE-INSTALLATION AND CODE REQUIREMENTS 

GENERAL 

These instructions are to be used as a guide only and in 
no way supersede local codes or ordinances. Comply with 
local mechanical and electrical codes. 

Insure proper strength for unit support at mounting 
location. 

Install proper electrical power service and disconnect 
switch. 

Provide drainage as necessary. 

Maintain minimum clearance for airflow into and out of unit. 

Inspection of Product Received 

Before acceptance upon its arrival at the job site, all 
equipment should be carefully inspected for damage 
incurred during shipment. If necessary remove panels for 
more complete inspection. Damage claims must be noted 
on the shipping voucher or bill of lading and reported at 
once, a concealed damage report must be filed with the 
shipper in order to process claim. It is important to check 
the unit model number, heating size, electrical 
characteristics ,and accessories to ensure they are correct. 

Ductwork 

Properly sized and installed ductwork is critical to reliable 
performance of the unit and system. Unit connections size 
are shown in Figures 6 through 10 and in the engineering 
specification manual. All ductwork must be installed 
according to local codes, practices and requirements. 

Industry manuals should be used as a guide to sizing and 
designing the duct system. 

Ducts passing through unconditioned spaces must be well 
insulated with vapor barrier to prevent condensation. 

Condensate Drain Trap 

It is important that the unit be level for condensate 
drainage. The condensate trap must exceed the total  

operating static pressure (inches of water). Most units of 
this type will have a condensate drain connection on both 
sides. Plug the unused drain connection, if necessary. 

The trap must be primed before operating the unit. See 
Figure 1. Ensure the condensate line is properly pitched 
for drainage. 
 

 

 
 
 
 
 
 
 
 
 

Summary of Contents for RCA051

Page 1: ...3 11 4 RCA101 V HCA101 110 5 12 1 RCA141 V HCA141 142 3 11 5 RCA171 V HCA201 187 9 14 7 RCA201 V HCA201 217 0 14 6 RCA271 V HCA271 263 2 13 9 RCA361 V HCA361 311 6 13 3 RCA421 V HCA421 395 5 12 5 95...

Page 2: ...s of the colors used Operational failure of this unit for any reason including but not limited to mechanical or electrical failure of devices internal or external to the unit loss of fuel such as natu...

Page 3: ...rator at the air handling unit as possible The liquid line solenoid is factory installed on units with hot gas reheat Hot Gas Bypass Circuit Provided for capacity control by maintaining a constant suc...

Page 4: ...rive sheaves connected to a 1725 rpm motor The blower has sealed ball bearings that do not require lubrication Blower Motor The blower motor operates at 1725 rpm The motor has sealed ball bearings tha...

Page 5: ...lectric heater may be required Air Handler Model Heater kW Available V HCA051 1 9 V HCA071 1 12 V HCA141 1 25 V HCA201 5 39 V HCA271 5 50 V HCA361 10 60 Minimum 80 CFM per kW Table 4 UNIT LOCATION Con...

Page 6: ...unit support at mounting location Install proper electrical power service and disconnect switch Provide drainage as necessary Maintain minimum clearance for airflow into and out of unit Inspection of...

Page 7: ...1 030 0 5 1 090 0 6 1 160 0 7 1 500 680 0 3 780 0 3 870 0 4 960 0 5 1 040 0 6 1 100 0 7 1 100 650 0 2 770 0 3 860 0 3 940 0 4 1 020 0 5 1 090 0 6 1 160 0 6 VCA HCA 1 400 700 0 3 800 0 3 880 0 4 960 0...

Page 8: ...8 DIMENSIONS...

Page 9: ...9 DIMENSIONS Continued...

Page 10: ...10 DIMENSIONS...

Page 11: ...11 DIMENSIONS Continued...

Page 12: ...LA MCA Max Fuse Size 208 230 1 60 4 4 6 15 208 230 3 60 2 0 3 15 460 3 60 1 0 2 15 1 2 380 415 3 50 1 5 2 15 208 230 1 60 5 4 7 15 208 230 3 60 2 8 4 15 460 3 60 1 4 2 15 3 4 380 415 3 50 2 1 3 15 208...

Page 13: ...conjunction with the control for Hot Gas Reheat A remote system switch such as a timeclock or interlock may be used to energized the controls Once it is established that supply voltage is within the u...

Page 14: ...14 TYPICAL FIELD WIRING DIAGRAM...

Page 15: ...r handler is installed at a higher elevation than the compressor provide a vertical loop in the suction line adjacent to the air handler to a point at least to the top of the evaporator coil Do not in...

Page 16: ...ic acid also decomposes the compressor lubrication oil causing sludge Great care should be exercised in keeping moisture out of the refrigeration system when installing tubing because an extremely sma...

Page 17: ...17 FIELD WIRING DIAGRAM...

Page 18: ...ove 70 75 degrees F Reduce the evaporator load lower entering airflow until the suction pressure lowers to the point at which bypass is desired 115 PSIG If the hot gas bypass was de energized to stop...

Page 19: ...er is applied to the high pressure control and the adjustable time delay The time delay begins when power is applied to the timer After the time delay closes the circuit continues through the low pres...

Page 20: ...er in a commercial split system New system must be evacuated as outlined on page 14 to remove air and non condensables in the system The liquid line drier will trap any moisture left in the system Sys...

Page 21: ...d inlet clearances and for possible air re circulation Check high side equalized pressure reading with equivalent outdoor temperature Check calibration of switch Check discharge and liquid line pressu...

Page 22: ...on of low ambient head pressure control Suction Pressure Too Low Refrigerant undercharge Blower running backwards Loose blower pulley or belts Defective or improperly adjusted expansion valve Dirty fi...

Page 23: ...ilter Check superheat and adjust TXV check bulb Check compressor for proper operation See above high discharge pressure Check external static pressure Supply Air Temperature Too Low Airflow is too low...

Page 24: ......

Page 25: ...__________ WB _________ Design CFM ________________ Outdoor Air Inlet Temperature _____________ DB__________ WB _________ Outdoor Fan Discharge Air Temperature__________ DB ________ Suction Pressure _...

Page 26: ...26 NOTES...

Page 27: ...27 NOTES...

Page 28: ...28...

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