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ERET-CB Incandescent Elevated Runway Edge/Threshold Light
Parts

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Copyright

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ADB Safegate, All Rights Reserved

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Summary of Contents for L-862

Page 1: ...ERET CB Incandescent Elevated Runway Edge Threshold Light HIGH INTENSITY CLAMP BAND User Manual 96A0195 Rev N 2019 07 19 ...

Page 2: ......

Page 3: ...d are guaranteed to be merchantable and fit for the ordinary purposes for which such products are made ADB SAFEGATE L858 Airfield Guidance Signs are warranted against mechanical and physical defects in design or manufacture for a period of 2 years from date of installation per FAA AC 150 5345 44 applicable edition Note See your sales order contract for a complete warranty description All Products ...

Page 4: ...acement parts or accessories Failing to make sure that auxiliary equipment complies with approval agency requirements local codes and all applicable safety standards if not in contradiction with the general rules Using materials or auxiliary equipment that are inappropriate or incompatible with your ADB SAFEGATE equipment Allowing unskilled personnel to perform any task on or with the equipment AD...

Page 5: ...ture Required Equipment 10 3 3 Specifications 11 3 3 1 Lamp 11 4 0 Installation 13 4 1 Introduction 13 4 2 Unpacking 13 4 3 Assembly Instructions 13 4 4 Placement 14 4 5 Base Mounting 15 4 6 Stake Mounting 18 5 0 Maintenance 21 6 0 Troubleshooting 23 6 1 Repair 23 6 1 1 Lamp Replacement 23 7 0 Parts 25 7 1 44A2071 X 1 X X 26 7 2 Socket Mounting Plate Assembly Parts List 30 7 3 Optional Stake Assem...

Page 6: ...ERET CB Incandescent Elevated Runway Edge Threshold Light TABLE OF CONTENTS vi Copyright ADB Safegate All Rights Reserved ...

Page 7: ...o observe this warning may result in personal injury death or equipment damage ARC Flash may cause blindness severe burns or death WARNING Wear personal protective equipment Failure to observe may result in serious injury WARNING Do not touch Failure to observe this warning may result in personal injury death or equipment damage CAUTION Failure to observe a caution may result in equipment damage Q...

Page 8: ...s as specified by applicable safety regulations If safety devices must be removed for installation install them immediately after the work is completed and check them for proper functioning prior to returning power to the circuit Failure to follow this instruction can result in serious injury or equipment damage Additional Reference Materials Important Information IEC International Standards and C...

Page 9: ...ons can result in death or equipment damage 1 1 5 Material Handling Precautions ESD CAUTION Electrostatic Sensitive Devices This equipment may contain electrostatic devices Protect from electrostatic discharge Electronic modules and components should be touched only when this is unavoidable e g soldering replacement Before touching any component of the cabinet you shall bring your body to the same...

Page 10: ...nance procedures in the product manuals Do not service or adjust any equipment unless another person trained in first aid and CPR is present Connect all disconnected equipment ground cables and wires after servicing equipment Ground all conductive equipment Use only approved ADB SAFEGATE replacement parts Using unapproved parts or making unapproved modifications to equipment may void agency approv...

Page 11: ...ng The L 862E light fixture with red green red red or green green outer globe is used for runway threshold and runway end lighting 2 1 About this manual The manual shows the information necessary to Install and maintain the ERET CB elevated light 2 2 How to work with the manual 1 Become familiar with the structure and content 2 Carry out the actions completely and in the given sequence 96A0195 Rev...

Page 12: ...ERET CB Incandescent Elevated Runway Edge Threshold Light Incandescent Elevated Runway Edge Threshold Light 6 Copyright ADB Safegate All Rights Reserved ...

Page 13: ...t Fixture Standard 1 in 25 4 mm Column See Figure 2 for light fixture with optional 2 inch 50 8 mm column assembly for installation in an L 867 base cover plate with a 2 inch 50 8 mm threaded hub Figure 2 L 862 L 862E Light Fixture 2 in 50 8 mm Column See Figure 3 The L 862 L 862E light fixture consists of the following a pair of inner lens doublets 3 coupled with an outer globe 1 continuous clamp...

Page 14: ...rect earth burial Refer to Table 1 for mounting heights Note The measurements in Table 1 are taken from the grade to the top of the light fixture Table 1 Mounting Heights Type Height in Height mm Standard FAA minimum 14 355 6 Standard 24 610 Standard FAA maximum 30 762 The L 862 L862E light fixture is available with bidirectional red green clear yellow red yellow green yellow clear red yellow gree...

Page 15: ...inside on the socket mounting plate Three screws allow a 4 leveling adjustment of the fixture after installation Fixture uses aluminum castings stainless steel hardware and is protected with aviation yellow gloss enamel paint Operating Conditions Temperature 40 F to 131 F 40 C to 55 C Wind Withstands wind velocities up to 300 mph 480 kph Installation of L 862E to Runway Centerline Left Toe in Righ...

Page 16: ...er Box 14 inch OAH 6 5 6 5 20 5 19 5 19 5 20 5 5 lb 17 17 52 50 50 52 2 3 kg 24 inch OAH 6 5 6 5 31 19 5 19 5 31 6 25 lb 17 17 79 50 50 79 2 8 kg 30 inch OAH 6 5 6 5 37 19 5 19 5 37 7 lb 17 17 94 50 50 94 3 2 kg Note If the two inch coupling is used instead of the one and half inch coupling the couplings are packed separately and not pre assembled on the fixture Box size depends on quantity 3 2 L ...

Page 17: ...n Transformers For a When you use this lamp Then use this isolation transformer 6 6 A series circuit 100 W 115W and 120 W L 830 4 100 W 6 6 6 6 150 W 200 W L 830 6 150 W 6 6 6 6 20 A series circuit 115 W 120 W L 830 5 100 W 20 6 6 150 W 200 W L 830 7 150 W 20 6 6 Table 5 Lamp used Assembly Order Code Lamp Part Number Lamp Description 44A2071 0XXX NO LAMP 44A2071 1XXX 48A0069 LAMP 120W 44A2071 2XXX...

Page 18: ...ERET CB Incandescent Elevated Runway Edge Threshold Light Introduction 12 Copyright ADB Safegate All Rights Reserved ...

Page 19: ...king list with the parts list to verify that all parts are present before proceeding Refer to the Parts section Note The light fixtures are completely assembled at the factory Use the assembly instructions below if assembly for repair or maintenance is necessary To assemble the parts perform the following procedure 1 See Figure 3 Place the L 823 cordset into the column 2 See Figure 4 Insert the co...

Page 20: ...each side of the runway The fixtures are spaced longitudinally not more than 200 feet 61 m apart on a line such that the light units on opposite sides of the runway are perpendicular to the runway centerline The L 862E runway threshold light fixtures are located perpendicular to the runway centerline and parallel to the displaced threshold The L 862E runway end light fixtures are located perpendic...

Page 21: ...cedure 1 See Figure 5 Install the L 867 base on undisturbed soil If the soil is unsuitable remove soil to an adequate depth and replace with compacted acceptable material Note In closed duct systems install in soil conditions with good drainage Use light bases having a drain hole to prevent water accumulation 2 Orient the cable entrance hubs of the base in the proper directions 3 Level the light b...

Page 22: ... of the joint 9 Clamp the female secondary plug from the L 830 transformer to the L 867 base plate fitting 10 Bolt the base plate with the base plate gasket to the L 867 base using six 3 8 16 stainless steel bolts Apply a drop of Loctite Grade AV to each bolt thread and use a torque wrench to torque bolts to 100 inch pounds 11 3 N m 11 Connect the male L 823 plug from the light fixture to the fema...

Page 23: ...e installed perpendicular to the runway to mark a displaced threshold When fixtures are located at the end of the runway the arrows should point to the imaginary extension of the runway centerline Always make sure that the colored lens location is in compliance with the airport project plans and specifications Figure 6 Outer Globe and Inner Lens Direction 96A0195 Rev N 2019 07 19 17 Copyright ADB ...

Page 24: ...l stake using two 3 8 16 x 3 4 in hex head screws and 3 8 in lockwashers Figure 7 Stake Assembly 2 See Figure 8 Install the stake in 6 inch 152 4 mm diameter holes in the ground at a depth of 30 inches 762 mm so that the mounting hub 8 of the stake is level Note The top of the stake should be even with the ground within one degree of the vertical In areas where frost may cause heaving anchor the s...

Page 25: ...ll with concrete in case of unstable soil conditions 4 Make electrical connections by installing the transformer primary cables to the field circuit Then insert the transformer secondary plug in the cable connector support s forked tine and attach the cable connector support to the stake hub using 1 4 20 x 3 4 in hex head screw and 1 4 in split lockwasher Note The small hole at the lower end of th...

Page 26: ...ERET CB Incandescent Elevated Runway Edge Threshold Light Installation 20 Copyright ADB Safegate All Rights Reserved ...

Page 27: ... Refer to FAA AC 150 5340 26 for more detailed information Table 6 L 862 Light Fixture Maintenance Interval Maintenance Task Action Daily Check for burned out lamp After turning off power replace burned out lamps Refer to the Repair section Check for dim lamp After turning off power replace burned out lamps Check isolation transformer on series circuit Refer to the Repair section Check for broken ...

Page 28: ... clean contacts Check for loose wire connections Tighten wire connections Unscheduled Make prediction of heavy snowfall if necessary Use red flags or sticks to mark the location of fixtures to facilitate snow removal and lessen the chance of damage to fixtures by snow removal equipment ERET CB Incandescent Elevated Runway Edge Threshold Light Maintenance 22 Copyright ADB Safegate All Rights Reserv...

Page 29: ...working with electrical equipment This section contains troubleshooting information This information covers only the most common problems that you may encounter If you cannot solve the problem with the information given here contact your local ADB Safegate representative for help Problem Possible Cause Corrective Action Lamps not turning on Defective lamp Replace lamp Refer to Lamp Replacement in ...

Page 30: ...rtz lamp has been touched clean the lamp with tissue moistened with isopropyl alcohol 5 Reinstall the inner lens segments and outer globe by reversing the removal procedure ERET CB Incandescent Elevated Runway Edge Threshold Light Troubleshooting 24 Copyright ADB Safegate All Rights Reserved ...

Page 31: ...ectional Yellow Green3 A Bidirectional White Red3 Fixture Height 1 14 in 35 6 cm with 1 5 coupling 12 TPI 2 24 in 61 0 cm with 1 5 coupling 12 TPI 3 30 in 76 2 cm with 1 5 coupling 12 TPI 4 14 in 35 66 cm with 2 swivel head 11 5 TPI1 5 24 in 61 0 cm with 2 swivel head 11 5 TPI1 6 30 in 76 2 cm with 2 swivel head 11 5 TPI1 7 14 in 35 6 cm with 2 coupling 11 5 TPI Outer Lens 1 White White ETL Certif...

Page 32: ...044 LAMP 150W 44A2071 4XXX 48A0145 LAMP 200W 44A2071 5XXX 48A0380 LAMP 100W PKX30d 7 1 44A2071 X 1 X X Figure 9 L 862 Light Fixture Ordering Code L1 H2 A1 M2 M3 OUTER LENS NOT SHOWN FOR CLARITY OAH A A STANDARD COLUMN SHOWN REF 62B0073 SPARE FOR 2 COUPLING SEE DETAIL B M3 DETAIL B REF 61B0281 SPARE FOR 2 COUPLING ONLY ERET CB Incandescent Elevated Runway Edge Threshold Light Parts 26 Copyright ADB...

Page 33: ...LENS GREEN 1 63B0415 2 H1R INNER LENS YELLOW 1 44A2071 X9XX 63B0415 5 H1L INNER LENS BLUE 1 63B0415 5 H1R INNER LENS BLUE 1 44A2071 XAXX 63B0415 1 H1L INNER LENS CLEAR 1 63B0415 3 H1R INNER LENS RED 1 44A2071 XBXX 63B0415 5 H1L INNER LENS BLUE 1 63B0415 3 H1R INNER LENS RED 1 44A2071 XCXX 63B0415 2 H1L INNER LENS YELLOW 1 63B0415 5 H1R INNER LENS BLUE 1 Table 9 See Figure 9 Head and Column Assembl...

Page 34: ... M2 L862Q EXT FOR 30 OAH 1 Table 11 See Figure 9 and Figure 10 Outer Lens Assemblies ASSEMBLY NUMBER PART NUMBER ITEM NO PART NAME DESCRIPTION QTY 44A2071 XXX1 63B0416 H2 OUTER LENS CLEAR 1 44A2071 XXX2 63B0545 1 H2 OUTER LENS OBSCURED LH 1 44A2071 XXX3 63B0545 2 H2 OUTER LENS OBSCURED RH 1 44A2071 XXX4 63A0601 H2 OUTER LENS RED GREEN RH 1 44A2071 XXX5 63A0602 H2 OUTER LENS RED GREEN LH 1 44A2071 ...

Page 35: ...0073 SPARE M3 24 OAH 1 1 2 COUPLING 1 44A2071 XX3X 62B0073 SPARE M3 30 OAH 1 1 2 COUPLING 1 44A2071 XX7X 61A0281 SPARE M3 14 OAH 2 COUPLING 1 44A2071 XX8X 61A0281 SPARE M3 24 OAH 2 COUPLING 1 44A2071 XX9X 61A0281 SPARE M3 30 OAH 2 COUPLING 1 44A2071 XXGX 61A0350 SPARE M3 14 OAH 2 11 TPI COUPLING 1 96A0195 Rev N 2019 07 19 29 Copyright ADB Safegate All Rights Reserved ...

Page 36: ...he socket mounting plate assembly part number is 44A2089 Item Description Part Number Quantity M2 Filter clip L 862 60C2041 2 H1 Spacer 61A0282 2 LA1 Socket lamp 49A0032 1 M1 Socket plate 60C1173 1 ERET CB Incandescent Elevated Runway Edge Threshold Light Parts 30 Copyright ADB Safegate All Rights Reserved ...

Page 37: ...0218 4 H4 Nut hex 4 40 65A0015 7 2 Figure 11 Socket Mounting Plate Assembly 7 3 Optional Stake Assembly Parts List See Figure 12 The stake assembly part number is 44B0348 Item Description Part Number Quantity 1 Stake hub 62B0268 1 1 2 Hex head screw 3 8 16 x 3 4 in 64A0176 12 1 3 Split lockwasher 3 8 in 66A0026 29 1 4 Stake 62B0284 1 96A0195 Rev N 2019 07 19 31 Copyright ADB Safegate All Rights Re...

Page 38: ... 66A0026 24 1 Figure 12 Stake Assembly 7 4 L 867 Base Plate Parts List Refer below for the L 867 base plate parts list Part Number Description Quantity Note 1935 12 inch diameter base plate 1 5 12 UNF tap 1 A NOTE A Supplied with gasket ERET CB Incandescent Elevated Runway Edge Threshold Light Parts 32 Copyright ADB Safegate All Rights Reserved ...

Page 39: ...48A0044 Lamp 200 W 6 6 A ETL Certified 48A0145 Lamp socket 49A0032 Lens inner 180 segment white 63B0415 1 Lens inner 180 segment yellow3 63B0415 2 Lens inner 180 segment red3 63B0415 3 Lens inner 180 segment green3 63B0415 4 Lens inner 180 segment obscured 63B0415 6 Lens inner bracket 61A0146 Lens inner spring clip 65A0163 Outer lens clear bidirectional L 862 3 63B0416 Outer lens red green left ha...

Page 40: ...ERET CB Incandescent Elevated Runway Edge Threshold Light Parts 34 Copyright ADB Safegate All Rights Reserved ...

Page 41: ...all When you have an airfield lighting or system control system problem it is our goal to support airfield maintenance staff as quickly as possible To support this effort we ask that you have the following information ready before calling The airport code If not with an airport then company name prefer customer id number Contact phone number and email address Product with part number preferable or...

Page 42: ...components and sub contractor operations ADB SAFEGATE offers a recycling program for our products to all customers worldwide whether or not the products were sold within the EU ADB SAFEGATE products and or specific electrical and electronic component parts which are fully removed separated from any customer equipment and returned will be accepted for our recycling program All items returned must b...

Page 43: ...act Tel 46 0 40 699 17 00 Fax 46 0 40 699 17 30 Email marketing adbsafegate com Internet www adbsafegate com ADB SAFEGATE Airfield Technologies Ltd China ADB SAFEGATE China Unit 603 D Block CAMIC International Convention Center No 3 Hua Jia Di East road ChaoYang district Beijing 100102 P R China Contact Tel 86 10 8476 0106 Fax 86 10 8476 0090 Email china safegate com Internet www adbsafegate com A...

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