AD GREEN TOBY 20 KW Directions For Usage And Maintenance Download Page 4

1.1

Technical data chart according to EN 303-5

Nominal power TY

20 KW

30 KW

Power range

5 KW - 20 KW

10 - 30 KW

Boiler weight

275 kg

315 kg

Flow/Return (inch)

1”

5/4”

Fill/Drain Tap (inch)

1/2"

1/2"

Flue gas output diameter (

Φ

)

80 mm

80 mm

Output gas temperature

160

C

160

C

Storage capacity

120 kg

150 kg

Pellet consumption at min power

min 1 kg/h

min 2 kg/h

Pellet consumption at max power

max 4 kg/h

max 6 kg/h

Necessary draught

0 Pa

0 Pa

Water volume

70 lit

100 lit

Electrical network

220 V 50 Hz

220 V 50 Hz

Efficiency toward flue gases

94 %

94 %

Boiler class

3

3

1.2

On Product

TOBY represents one of the most sophisticated solutions for automatic combustion of wood pellets
to be found on the market.

It is completely adapted to burn wood pellet as a primary fuel, achieving maximum efficiency level
up to 94% and a very low exit temperature for flue gases (below 160

C).

Ignition, start-up and turning-off are fully automatized. Combustion control is optimized using
algorithms such as ‘modulation’ which automatically decreases pellet dose as the difference between
desired and reached temperature is decreasing.

Working principle of this boiler is based on the “sub-pressure” of the heating chamber. The chamber
is completely air-proof so that air flow in the boiler is fully controlled by the exhausting fan mounted
on the back. Boiler regulation completely controls the quantity of the air inside the heating chamber:
optimum combustion comes as a result.

Boiler chamber is made by welding 5mm thick steel plates (all surfaces in touch with fire). Other
parts are made of 4mm steel.

The efficiency of this boiler is much higher than that of the conventional boilers with natural air
flow. This boiler does not need a long chimney, just an ordinary flue gas outlet. It can be put in
any part of the building, which is easily done thanks to its compact dimensions (pellet storage is
above boiler, overall boiler length 70cm only).

Pellets are fed to boiler via internal transporter screw inside the storage tank. From there pellets
are fed over to heating chamber where they fall free to the designated melting area (the ’actual’
embedded burner of the boiler). Storage and melting area are physically divided. There is no chance
for reverse fire to happen.

Maintenance and cleaning are reduced to a minimum compared to all solid fuel boilers – only once
a week, if not less than that, with a premium quality pellet and proper use. Please note the handle
on the front side of the boiler. This is designated for occasional cleaning of the heat exchanger of
the boiler (forcing the ash to fall down to te bottom of the boiler).

3

Summary of Contents for TOBY 20 KW

Page 1: ...Compact Size Automatic Sub Pressure Wood Pellet Boiler TOBY 20 30 KW Directions for usage and maintenance August 22 2012...

Page 2: ...on method 2 9 4 5 Fitting the boiler to an open central heating system 10 5 Firing the boiler 11 5 1 Regulation panel of the TOBY boiler 11 5 1 1 Buttons description 11 5 1 2 Messages on the panel 12...

Page 3: ...1 Boiler data 2...

Page 4: ...r is completely air proof so that air flow in the boiler is fully controlled by the exhausting fan mounted on the back Boiler regulation completely controls the quantity of the air inside the heating...

Page 5: ...fan Boiler parts II 1 Opening to place pellets into pellet storage 2 Pellet storage bigger unit 3 Slope to force pellets slide into the smaller storage 4 Opening of the smaller storage pellets fall i...

Page 6: ...cratched somewhere and whether all parts of the boiler stand in their proper position 2 2 Delivery range Together with the boiler also the following parts are supplied Cleaning kit with an external as...

Page 7: ...he mounting of the central heating system and not by the boiler manufacturer sales representative or seller While in use some parts of the boiler may be hot Don t touch the boiler without appropriate...

Page 8: ...The only purpose of the chimney is to take out the flue gases Therefore there are no requirements for chimney height or diameter as with conventional solid fuel boilers This boiler requires a vertica...

Page 9: ...ounted near the boiler It is essential to have a thermometer and a manometer installed to the system It is recommended to install an anticondensation valve on the return line 3 way mixing valve It is...

Page 10: ...be as short as possible Fit the expansion vessel in horizontal alignment to the pipe to ensure equal distribution of pressure The volume of the expansion vessel is determined by the output capacity of...

Page 11: ...itional equipment such as expansion vessel and safety valve please refer to manuals delivered with those products 4 5 Fitting the boiler to an open central heating system The connecting scheme of an o...

Page 12: ...ire installation Diameter for the pipework of the expansion vessle line should be round 25 mm Open expansion vessel is to be positioned vertically above the highest heating element 5 Firing the boiler...

Page 13: ...om Don not open front door Boiler is ready for normal functioning If it is the first ignition only qualified person is allowed to start up the boiler The end user should be present and tought by a qua...

Page 14: ...ff time Display should show DAY1 Pressing B3 the display with pulsate P1 with B3 we confirm The display will now pulsate P2 We confirm with B3 For all days same procedure When we confirm all days disp...

Page 15: ...OBY is fulfilling the most rigorous norms regarding emissions This paper shows typical values for flue gas temperature as well as emission concentration of various gases such as CO COX or NOX All valu...

Page 16: ...f Serbia with full responsibility confirm that Wood pellet boilers TOBY 20 KW TOBY 30 KW made in 2012 are with its construction performance and production way in conformity with conditions prescribed...

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