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PRESTIGE 42-50-75-100-120 Solo : A1007856 - 664Y6200 • G

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INSTALLATION

GENERAL RECOMMENDATIONS FOR CHIMNEY CONNECTION

Essential recommendations for safety
• 

 Do not install the boiler into a common flue piping with any other gas or oil 

appliances. This will cause flue gas spillage or appliance malfunction.

• 

Verify installed combustion air and flue piping are sealed gas tight and meet all 

provided instructions and applicable codes and standards.

• 

Failure to properly support the flue system can cause the flue system to fail, 

resulting in substantial property damage, serious injury, or death.

• 

A byproduct of any gas/oil fired appliance is carbon monoxide. Failure to install 

carbon monoxide detectors with alarms can result in serious injury, or death. 

Refer to applicable local regulations.

Essential recommendations for the correct operation of the appliance
• 

A condensation outlet connected to the sewer must be fitted close to the boiler to 

prevent the condensation products from the flue pipe from running into the boiler.

• 

Install a condensate neutralisation system if required by national and/or local 

regulations and have it cleaned regularly.

• 

Only use flue system components from the same manufacturer to connect this 

appliance and ensure that the pipe and connection diameters all match.

• 

Make sure to secure the flue piping to a solid structure.

• 

Exclusively use provided brackets to support the flue system.

• 

Install the horizontal flue pipes with a slight slope of 5 cm per meter (3°), so that the 

acid condensation water  flows to a condensate recovery container and does not 

damage the heating body.

≤0,5 m

≤2,0 m

≤1,0 m

≤1,0 m

4

1

3

1

≤0,25 m

≤2,0 m

≤0,25 m

4

2

≤0,25 m

≤0,25 m

≤2,0 m

4

2

Slope = 3°

1.  Each elbow and straight element will be secured at the sleeve.
2.  In case the straight element before or after the first elbow is shorter than 25 cm, 

secure the straight element after the elbow using a bracket.

3.  In case a straight (horizontal or sloped) element is longer than 1 m, support the element in 

its center using a clamp, making sure to allow free movement of the pipe.

4.  Secure with a clamp every 2 meters in vertical piping/1 meter in horizontal/sloped 

piping, making sure to distribute the clamps evenly on the length of piping.

• 

If the appliance is provided with a condensate drain assembly, make sure to install 

the complete assembly on the boiler.  If the assembly is incomplete, replace the entire 

assembly.

• 

Make sure that the condensate drain assembly is filled with water before starting 

up the boiler and check regularly the water level. Fill with water as necessary.

• 

It is mandatory to ventilate the boiler room. The high or low air vent opening 

dimensions depend on the boiler power and the boiler room size. Refer to the 

local regulations in force.

• 

If the combustion air inlet is located in an area likely to cause or contain 

contamination, or if products which could contaminate the air cannot be 

removed, the combustion air must be repiped and terminated at another 

location. 

• 

Pool, laundry, common household, and hobby products often contain fluorine 

or chlorine compounds, which can form strong acids and corrode the internal 

components and flue system.

• 

In the case of parallel flue systems, make sure to maintain sufficient distance 

(at least 40 mm) between the boiler flue piping and combustible materials, and 

between the flue pipe and air inlet pipe if the latter is made of plastic material.

• 

Do not use screws to fasten together any flue pipe elements or any PP air inlet 

elements.

• 

Do not bond piping elements together using glue (e.g. silicone) or foam (e.g. 

PUR). 

General remark

• 

For safety reasons and to make assembly easier, it is recommended to prefer 

the use of concentric flue pipes when possible.

• 

It is recommended to isolate the flue piping in damp rooms to prevent 

condensation water from forming on the piping and drip.

• 

When cutting the pipes to dimension, make sure to cut squarely and deburr the 

edges to prevent seals from being incorrect or damaged.

• 

To make piping assembly easier, exclusively use a mixture of water and soap 

(1%) on the extremity of the pipe to be fit in.

• 

When fitting metal flue pipes, make sure to always fit the pipe into the sleeve 

to the end stop.

• 

When fitting plastic flue pipes, make sure to allow material expansion by leaving 

about 10 mm between the pipe end and the sleeve end stop.

• 

Make sure to install the piping without any strain.

• 

Make sure to install an inspection opening in the flue system.

• 

When connecting the flue pipes, make sure not to exceed the maximum length 

recommended for the product, otherwise the system power might decrease.

• 

ACV-approved components will be used for the chimney connection. Failure to 

do so will make any warranty claim void.

• 

For C63 connection type (not allowed in Belgium), make sure to use the correct 

piping material according to the resistance to temperature, pressure, chemical 

composition of flue, condensation and soot. A code (as explained in EN 1443), 

marked on the pipe, allows to determine if the material complies with the flue 

system requirements.

Summary of Contents for Prestige Solo 100

Page 1: ...EN FR NL ES IT DE PL RU Installation operation and maintenance instructions 42 50 75 100 120 Solo Prestige for the Installer and the User A1007856 664Y6200 G...

Page 2: ...ue Pipe Length 31 Removal and Installation of the Front and Top Panels 32 Electrical Connection 32 Gas Connection 33 Conversion to Propane and G25 Natural Gas 33 Ball condensate Trap Installation 34 C...

Page 3: ...ards that ACV applies to its appliances during production inspection and transport faults may occur Please immediately notify your approved installer of any faults If you smell gas Immediately isolate...

Page 4: ...mbols on the appliance Meaning Gas connection Condensate trap ball syphon Domestic Hot Water circuit Primary circuit Connection to the sewage system Electricity Alarm Symbols in the man ual Meaning Es...

Page 5: ...number Code and serial number N of the appliance are indicated on its rating plate and must be provided to ACV in case of warranty claim Failure to do so will make the claim void BOILER MARKING Locati...

Page 6: ...r to access the menus of the ACVMAX controller to set up the system 4 Arrow keys and OK key to browse through the screens of the ACVMAX controller set up the boiler increase and decrease the displayed...

Page 7: ...riority Timeout Central heating and domestic hot water calls are being received simultane ously The domestic hot water priority time limit has been exceeded Priority will now switch back and forth bet...

Page 8: ...at a time If a large amount of cold water is added in a hot boiler the boiler can be damaged definitively If the system needs to be refilled repeatedly with water please contact your installer Check...

Page 9: ...mperature setpoint then press OK to store the setting The CH2 Setpoint screen appears CH2 Setpoint prompts to enter the fixed setpoint for a CH2 heating call when a Setpoint option is chosen in Select...

Page 10: ...a CH1 heating call when an Outdoor Reset option is chosen in Select CH Demand Outdoor curve presets are available to cover most applications The outdoor curve can also be adjusted to any desired setti...

Page 11: ...ete Additional changes can be made in the Installer Menu if required Press OK to return to EZ Setup Menu EZ Setup Complete Heating EZ setup is complete Additional changes can be made in the Installer...

Page 12: ...res the use of an optional Indirect Water Heater Sensor The Prestige monitors the DHW storage temperature and generates a DHW call whenever the temperature drops below the DHW storage setpoint by 3 C...

Page 13: ...t all EZ setup settings Display Easy Setup Display EZ Setup allows to select the interface language Nine different lan guages English French Dutch Span ish Italian German Czech Polish and Russian Pres...

Page 14: ...the object CH or DHW icon then press OK to toggle between the enabled disabled status The status of the circuit is displayed at the top of the screen Using the arrow keys select the HOME or RETURN ic...

Page 15: ...5 C the burner starts up until the flow temperature rises above 15 C The pumps continue to run for around 10 minutes The function can be enabled or disabled through the installer menu When the frost...

Page 16: ...rotection P3 DHW P4 84 C 61 C 1 2 PRESTIGE 87 mm 178 mm 220 mm 300 mm 371mm 410 mm 364 mm 397 mm 551 mm 632 mm 1086 mm 998 mm 150 mm 600 mm 132 mm 134 mm 100 mm PRESTIGE 42 50 75 100 120 Solo A1007856...

Page 17: ...960 mm 406 mm 406 mm 888 mm Prestige 42 50 75 Solo Prestige 100 120 Solo PRESTIGE 42 50 75 100 120 Solo A1007856 664Y6200 G EN FR NL ES IT DE PL RU en 17 TECHNICAL CHARACTERISTICS CLEARANCE WALL MOUNT...

Page 18: ...10 2 8 8 10 4 8 8 10 4 8 7 10 3 8 8 10 4 Min output CO2 8 7 10 2 8 8 10 4 8 8 10 4 8 7 10 3 8 8 10 4 CO2 closed front panel Max output CO2 9 0 10 5 9 1 10 7 9 1 10 7 9 0 10 6 9 1 10 7 Min output CO2...

Page 19: ...I2E3B P II2ELL3B P DK II2H3B P EE II2H3B P ES II2H3P FI II2H3B P FR II2Er3P II2E 3 GB II2H3P II2H3 GR II2H3P II2H3 HR II2H3P II2H3B P HU II2H3B P IE II2H3P II2H3 Gas type G20 G25 G20 G25 G31 G30 G30 G...

Page 20: ...Low temperature circuit For low temp circuit operation black wires from X3 terminals 1 6 must be routed to X20 terminals 3 4 13 High limit switch 14 Low water pressure sensor 15 PCB Display 16 ACVMax...

Page 21: ...8 7 6 5 4 3 2 1 1 2 3 4 5 6 1 2 3 5 F00 X100 W ON OFF 3 230 V 50Hz 1 N L N L N L 2 6 25 B Y Gr Br B Y Gr Br Br B Bk B Y Gr Y Gr Y Gr Y Gr Y Gr Y Gr V B Y Gr W B Y Gr Br B Y Gr Br B Y Gr B Or Y Gr X101...

Page 22: ...ture circuit For low temp circuit operation black wires from X3 terminals 1 6 must be routed to X20 terminals 3 4 13 High limit switch 14 Low water pressure sensor 15 PCB Display 16 ACVMax programmati...

Page 23: ...2 3 4 5 6 B V B W P13 B Or 1 2 3 Bk B Y Gr W Br B Br Br Y Gr B B 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 1 2 3 5 F00 X100 N L N L W ON OFF 3 230 V 50Hz 1 N L N L N L 2 6 B Y Gr Br B Y Gr Br Br B Bk B Y Gr Y...

Page 24: ...OPERATING CONDITIONS Maximum Service Pressure Primary circuit 4 bar Maximum Operating Conditions Maximum temperature primary 87 C Water Quality See Recommendations for the Prevention of Corrosion and...

Page 25: ...ate exchanger or equivalent In that case it is recommended to install a hydrocyclone or magnetic filter on the installation side 2 Limit the fill frequency Limit fill operations In order to check the...

Page 26: ...e by persons including children with reduced physical sensory or mental capabilities or lack of experience and knowledge unless supervised or unless they have been given instruction concerning the use...

Page 27: ...vent built in PRESTIGE 1 1 7 2 4 5 6 8 3 PRESTIGE 1 1 2 3 4 5 6 7 8 9 Cold water Hot water Cold water Hot water PRESTIGE 42 50 75 100 120 Solo A1007856 664Y6200 G EN FR NL ES IT DE PL RU en 27 INSTAL...

Page 28: ...bly Make sure that the condensate drain assembly is filled with water before starting up the boiler and check regularly the water level Fill with water as necessary It is mandatory to ventilate the bo...

Page 29: ...only C53 x Connection to separate ducts for supplying combustion air and discharging combustion prod ucts these ducts may end in zones with different pressure levels but are not allowed to be install...

Page 30: ...000 mm 537D6304 2000 mm 537D6517 Sliding extension straight 50 to 130 mm 537D6305 43 45 537D6306 87 90 537D6307 Measuring Tube 537D6308 Measuring T piece with inspection 537D6310 Weather Slate Steep 2...

Page 31: ...e assembly is comprised of 2 x 90 elbows 6 meters of straight pipes 2 x 45 elbows The installer can check that the connection complies with the recommended value using the method below Method a Calcul...

Page 32: ...s Top panel Prestige 100 120 Solo only To remove the top panel the front panel must be removed 1 Release four screws 2 Retain for reinstallation 2 Lift the top panel to remove it from the boiler Insta...

Page 33: ...iler room air vent system the tightness of flue gas outlet pipes and of the burner chamber plate Control the gas pressure and consumption at appliance start up Check the boiler CO2 adjustment refer to...

Page 34: ...reinstal lation 6 Remove the natural gas orifice and install as necessary the propane orifice 4 in the center of the O ring 3 Make sure to position the O ring correctly 7 Reinstall the adaptation pie...

Page 35: ...lowing pages with the required accessories required electrical connections and ACVMAX setup using the EZ setup function Additional configurations requiring more advanced setup are shown in the Install...

Page 36: ...CV Max B Br 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 6 7 8 Or Bk Bk V Bk 4 2 1 3 2 1 8 9 10 11 12 1 2 3 4 5 1 2 3 4 5 6 7 8 9 10 W R Y R Y W 6 7 8 9 10 1 2 3 4 5 X3 1 2 3 4 5 6 7 8 9 10 11 12 V W R Bk 7 8 9 10 1...

Page 37: ...and steps in Boiler Setup Guide on page 8 DHW settings when no optional water heater sensor is installed with the DHW tank DHW EZ Setup Select DHW Demand Thermostat Sensor Select Thermostat when no o...

Page 38: ...heating primary circuit Refer to the hot water preparation tank manual for more information Set up conditions External power supply isolated DHW circuit if any under pressure Filling procedure 1 Open...

Page 39: ...X parameters are set to meet the user s requirements refer to Boiler Setup Guide on page 8 and change them if required 2 Put the boiler to maximum power mode Refer to the Installer s Handbook or the A...

Page 40: ...INTENANCE BOILER SHUT DOWN FOR MAINTENANCE 1 Switch the boiler off using the ON OFF master switch and isolate the external power supply 2 Close the gas supply valve of the boiler PERIODIC BOILER MAINT...

Page 41: ...EN FR NL ES IT DE PL RU en 41 MAINTENANCE REMOVAL CHECK AND INSTALLATION OF THE BURNER ELECTRODE Set up conditions Boiler shut down External power supply isolated Gas supply closed Front and top panel...

Page 42: ...dition and replace it if required Check that there is no discoloured or cracked area on the burner hood If there is contact ACV s maintenance department 8 Remove and replace the seals and gaskets 9 If...

Page 43: ...3 1 5 7 6 8 9 10 11 4 12 2 X 5 5 6 7 11 9 8 1 3 4 12 10 2 X 6 PRESTIGE 42 50 75 100 120 Solo A1007856 664Y6200 G EN FR NL ES IT DE PL RU en 43 MAINTENANCE Prestige 42 50 75 Solo Prestige 100 120 Solo...

Page 44: ...ge 42 Front and top panels open as required refer to Removal and Installation of the Front and Top Panels on page 32 Procedure 1 Brush and vacuum clean the chamber 2 Pour some water in the chamber to...

Page 45: ...ation 2 If the problem persists replace the ACVMax circuit board E 13 Reset limit reached Resets are limited to 5 every 15 minutes 1 Turn unit off and on to resume normal operation 2 If the problem pe...

Page 46: ...s been detected in the appliance flue temperature sensor circuit 1 Check flue temperature sensor and wiring harness for a short circuit 2 If necessary replace the sensor or the wire harness 3 After fi...

Page 47: ...sensor or the wire harness 3 After fixing the problem reset the appliance and resume normal operation E 92 System Sensor Open An open circuit has been detected in the system tem perature sensor circui...

Page 48: ...PRESTIGE 42 50 75 100 120 Solo A1007856 664Y6200 G en 48 EN FR NL ES IT DE PL RU SERVICE LOG Service date CO2 Flue gas T Efficiency Remarks Name Signature SERVICE LOG...

Page 49: ...12 2 14 6 20 3 29 3 33 6 at rated output and high temp re gime P4 kW 40 7 48 5 67 8 97 5 111 8 Useful efficiency at 30 of rated heat output 1 97 7 98 2 97 7 97 4 97 3 at rated output and high temp re...

Page 50: ...ion condensation condensation condensation condensation condensation condensation condensation condensation Declared load profile for water heating XL XL Seasonal space heating energy efficiency class...

Page 51: ...PRESTIGE 42 50 75 100 120 Solo A1007856 664Y6200 G EN FR NL ES IT DE PL RU en 51...

Page 52: ...PRESTIGE 42 50 75 100 120 Solo A1007856 664Y6200 G en 52 EN FR NL ES IT DE PL RU...

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