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2.2.7

  Locate the free end of the second cable.  Without

wrapping or crossing the cables, especially with the
cable already installed, thread this cable through its
respective opening in the cable divider plate, over the
pulleys and through the latch barrel.  Continue to pull
the cable to remove the slack.  String the last hoisting
cable in the same manner.  Check to see that the
positions of the cable attachments to the clevis are
aligned with the openings in the cable divider plate.

CAUTION

Be sure the cables are not crossed or wrapped around
each other.  Fouled cables may cause cable damage
and improper device operation.

2.2.8

  Thread the power cord through the power cord

slot, near the outside edge of head frame plate, over
the power cord rollers and through the slot of the cable
divider plate adjacent to the cord roller.  (See Figure 4)

2.2.9

  Feed the power cord through the large center

hole in the clevis approximately 2 feet, making certain it
is centered in the three hoisting cables.

CAUTION

The power cord and cables must not be crossed or
wrapped around each other.

2.2.10

  Securely fasten the compression clamp on the

power cord just under the clevis plate.  The location of
the clamp is not critical at this time.  The clamp will be
repositioned after the pole is erected.

NOTE

Double-check for crossed or wrapped cables and cord
at this time.  With the clevis located near the slipfitter it
is very simple to check for proper assembly.  After the
pole is erected, it will be nearly impossible.

2.2.11

  Attach the light rope, wire or cable, which was

strung through the pole, to the U-shaped bail of the
clevis and pull the clevis into the top of the pole. (See
Figure 5)

HOLOPHANE

High Mast
Lowering Devices

SECTION II

2.2.12

  Pick up the headframe assembly and slide the

slipfitter over the top of the pole while pulling the clevis
down the pole to take up slack in the cables. (See
Figure 6) After orienting the headframe with the power
cord on the top, aligned with the pole handhole tighten
the six set screws to 25 to 30 inch pounds .

2.2.13

  Pull all cables down through the pole and stop

when the clevis is at the top of the handhole.

2.3  Installing the Winch

2.3.1

  Unpack the winch assembly with the winch,

motor, circuit breaker and cover attached.  (See Figure
7)

Figure 5

Figure 4

Figure 3

CLEVIS

COMPRESSION
CLAMP

GR1132

GR1133

GR1134

6

Summary of Contents for Holophane 25

Page 1: ...ity Brands Lighting Inc assumes no responsibility for claims arising out of improper or careless installation or handling of its products 2010 Acuity Brands Lighting Inc All rights reserved 6 03 13 AB...

Page 2: ...the manual number in the lower right corner of this page Less detailed information regarding installation operation and main tenance of Holophane Lowering Devices is available in VHS video format For...

Page 3: ...ting and maintenance personnel must read and understand completely Sections III and IV 3 Additional copies of this manual are available from Holophane 4 To expedite information and service call 740 34...

Page 4: ...ructions Section III Operating Instructions Section IV Maintenance Instructions 4 1 LUBRICATION 4 2 REPLACING THE WINCH CABLE 4 3 DRIVE MOTOR SHAFT REPLACEMENT 4 4 POWER CORD REPLACEMENT 4 5 LUMINAIRE...

Page 5: ...unting ring assembly one per Power cord and ring junction box one per Clevis assembly with coiled hoisting cables one per Winch and winch mounting plate with circuit breaker enclosure one per Luminair...

Page 6: ...GR1129 4...

Page 7: ...2 2 3 Unpack the junction box with the main power cord and place near the top of pole Uncoil the power cord halfway down along the pole and back to the top Uncoil in a manner that will not leave the...

Page 8: ...other 2 2 10 Securely fasten the compression clamp on the power cord just under the clevis plate The location of the clamp is not critical at this time The clamp will be repositioned after the pole is...

Page 9: ...ter line of the winch drum 2 4 2 Attach the winch cable swivel fitting to the U shaped bail of the clevis Insert the swivel pin in the direction so that the head of the pin is on the side of the clevi...

Page 10: ...s started through the fitting As the cable exits the plastic sealing plug will be forced out and may be discarded 2 4 7 Repeat the steps in paragraphs 2 4 4 through 2 4 6 5 for the remaining two cable...

Page 11: ...the Pole top Assembly 2 5 1 If the device is equipped with a bumper ring instead of iris type guide arms proceed to paragraph 2 5 3 Otherwise attach both guide arm spring brack ets to the ring See Fi...

Page 12: ...5 7 1 Punch a 7 8 hole in the cover at the dimple location and install the rubber grommet 2 5 7 2 Thread the lightning rod into the lightning rod bracket tightening securely 2 5 7 3 Make sure all the...

Page 13: ...luminaires mount the FAA marker at any vacant luminaire mounting position Counterweight locations Mount counterweight at these locations for lowering devices with 2 3 and 4 luminaires IMPORTANT The co...

Page 14: ...uts to AASHTO Standard Specifications for Structural Supports for Highway Signs Luminaires and Traffic Signals Fifth Edition 2009 Section 5 17 5 2 anchor bolt pretensioning 2 6 3 Reference the wiring...

Page 15: ...e with luminaires is now ready to be raised to the top of the pole 2 8 3 Following the operating instructions of Section III raise the ring and luminaires to the top of the pole stopping just before t...

Page 16: ...ight of luminaires the clevis with hoisting cables and power cord may rotate and twist a few turns due to the constructional stretch inherent in new cables With the device latched and the load off the...

Page 17: ...SINGLE CIRCUIT WIRING DIAGRAMS 15 GR1164 GR1165 GR1166...

Page 18: ...DOUBLE CIRCUIT WIRING DIAGRAMS 16 GR1167 GR1168...

Page 19: ...VICE SHOULD READ COMPLETELY AND UNDERSTAND FULLY THESE INSTRUCTIONS BEFORE OPERATING THE DEVICE 3 0 General Comments 3 0 1 The drive motor is provided with a twenty foot long remote control cord and s...

Page 20: ...t uncoil slack in the winch cable that could foul the cable when tightened 3 3 5 Turn off the circuit breaker 3 3 6 Disconnect the circuit breaker cord from the drive motor and connect it to the main...

Page 21: ...imiter assembly may be removed from the winch as described in paragraphs 2 3 4 through 2 3 6 4 4 POWER CORD REPLACEMENT 4 4 1 Remove the handhole cover Turn the circuit breaker off Disconnect the plug...

Page 22: ...n the circuit breaker 4 5 LUMINAIRE REMOVAL CAUTION If it is necessary to remove a luminaire or components of a luminaire that is mounted on the ring assembly make sure the luminaire or its components...

Page 23: ...HOLOPHANE High Mast Lowering Devices SECTION V ATTACHMENTS 21...

Page 24: ...IM 188 D 6 13 2013 Acuity Brands Inc Visit our web site at www holophane com Acuity Lighting Group Inc Field Service Department P O Box3004 Newark OH43058 3004 Printed in USA...

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