ACS Alcolock WR2, Instruction Manual

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C
ALIBRATION
S
TATION
–
I
NSTRUCTION
M
ANUAL
1
1.0 Introduction
The ACS Calibration Station (CS) is diagnostic equipment designed to establish and maintain compliance of the ALCOLOCK
WR2 alcohol interlock Handset (HS). The following are main components required for HS calibration:

Calibration Station

WR2 Electronic Control Unit (ECU) programmed to Auto-Cal mode

WR2 Handset (HS)

ALCOSIM breath alcohol simulator

Power supply

Aquarium air pump

INTERTRACK
TM
enterprise software (ITE)
For successful calibration, ensure that all components of the CS assembly are connected correctly. This manual will show you
how to safely connect and operate the CS assembly, and to calibrate the ALCOLOCK WR2 device.
ATTENTION!
General

This manual is for authorized service technicians only

Do not use ALCOSIM simulator with toxic liquids, flammable liquids or in explosive atmospheres

Use the product for its intended purpose only. Failure to do so will void the warranty and may cause injury and
damage the components

Avoid contact with the ALCOSIM heating element: CAUTION
– Hot Surface

Only use parts supplied by Alcohol Countermeasure Systems Corp

Do not open any enclosures. Doing so will void the warranty and may cause injury and damage the components
within. Contact your Service Provider if any hardware is not working

Ensure that the proper amount of solution is added; do not under-fill or over-fill the ALCOSIM simulator

If the ALCOSIM simulator overheats considerably beyond 34°C, turn it off and contact your Service Provider

Before use, inspect all components for visible cracks or damage. Failure to do so may cause injury or additional
damage

Do not force a cord into a port or input, as doing so will damage the components
Moisture, contamination and cleaning

The mouthpiece connector and all tubing must be completely dry before setup. Even slight condensation may
disrupt the procedure. Before beginning a calibration, make sure that all moisture has been completely removed
from the ALCOSIM simulator

The ALCOSIM jar must be completely clean and dry before you apply the alcohol reference solution. Remove the
ALCOSIM top housing before cleaning the solution jar

If liquid spills onto the CS or any other components, remove liquid with a cloth and allow to dry thoroughly. If
there is substantial moisture damage, keep all components powered off and contact your Service Provider

To clean the CS and ALCOSIM simulator: use a water dampened cloth to remove dirt or dust from the surface, and
allow it to dry thoroughly. Do not use cleaning products on the surface, as doing so may cause damage

After drying, remove all cloths or paper towels from the CS and its components
Power

Check that the ALCOSIM simulator power ratings conform to the local supply rating

Power Off the ALCOSIM simulator after use

When assembling, disassembling or preparing ALCOSIM simulator for use, ensure that it is not plugged into an
electrical outlet until you have been instructed to do so

Do not switch on the ALCOSIM simulator and CS until instructed

Do not plug in the ALCOSIM simulator or connect the CS power wires until instructed

Ensure that the power supply is disconnected until instructed

If the ALCOSIM simulator was powered on, wait 15 minutes for the components to cool off before removing the
top housing

Never open the ALCOSIM top housing when the simulator is switched on or plugged in

Do not disconnect any components while calibration is in progress

Failure to follow these instructions may result in injury or may damage the devices