background image

 

 

 

   Hydrocont K 

 

 

page 6 of 16 

 

Installation

 

 

The installation of the device at locations where high pressure blows can occur should be avoided. 

 

The installation of the device should be made if possible at temperature calmed places to get a reliable 

measuring result. Large temperature steps, e.g. at filling of a hot medium into a cold system, can produce a 

short-time higher measuring signal deviation at the variants with ceramic measuring membrane.  

At a large amplification of the measuring signal this deviation will be also amplified accordingly.  

The deviation will be completely neutralized after the adaptation of the measuring membrane of the filling level 

transmitter to the temperature.  

At a step from +20°C ...+80°C this neutralization can wile up to 3 minutes.  

The use of a process diaphragm seal can cause an essential improvement.

 

 

The installation position has influence on the measuring result of the kind of a zero value shift because of the 

deadweight of the measuring membrane and a possible pressure transmitting liquid. This deviation can be 

eliminated by an offset adjustment. Zero and end value must be shifted by the same amount.

 

 

Drive the system pressure free prior installation resp. deinstallation of the sensor. 

 

The tightening of the process connection with screw-in thread may only be done at the hexagon by a suitable 

spanner.  

The maximum permitted torque strength is 50 Nm.  

The screw in of the process connection by using the housing tube is not permitted.

 

 

Avoid the pollution of the pressure compensation vent. The hindrance of the pressure compensation can lead to 

faulty measuring results. 

 

For simplifying the system sided cable run the connection head can be arbitrary rotated after installation of the 

device.  

After the opening of the housing at first the electronic module must be removed.  

By this the two screws, that fixes the electronic module must be released.  

At pulling out the electronic module take care that the sensor cables that are connected at the bottom side of 

the electronic module will not be damaged or detached.  

Loosen now the three screws below and rotate the connection head into the desired orientation.  

After that, fix the three screws again. 

The electronic module must be inserted now and fixed with the two screws. 

 

 

The correct function of the device within the specific technical data can only be guaranteed, if the permitted 

temperature in the area of the connection housing (see technical data) will not be exceeded.  

This can be achieved by the using a process diaphragm seal (high temperature variant – type H), by isolation of 

the liquid carrying part of the plant or by other constructive measures to reduce the transferring of an extreme 

temperature to the connection housing.

 

 

A process diaphragm seal (high temperature variant – type H) together with the measuring transmitter forms a 

closed, calibrated system, that is filled by openings in the process diaphragm seal and in the measuring system 

of the measuring transmitter. These openings are sealed and may not be opened. 

 

Maintenance

 

 

The device is free of maintenance. 

 

Special substances can lead to solid coatings on the membrane.  

Such depositions can lead to faulty measurement results of the device. 

In the case of coat forming liquids the membrane must be regularly cleaned e.g. with clear water.  

Don’t use sharp tools or aggressive chemicals for cleaning.

 

 

Repair

 

 

A repair may only be carried out by the manufacturer.  

 

If the device must be sent back for repair, the following informations must be enclosed: 

  An exact description of the application. 

  The chemical and physical characteristics of the product. 

  A short description of the occurred error. 

 

Before returning the device for repair, the following measures must be proceeded: 

  All stick product residues must be removed. This is especially important, if the product is unhealthily, e.g. 

caustic, toxic, carcinogenic, radioactive etc. 

  A returning must be refrained, if it is not possible by 100% to remove the unhealthily product completely, 

because e.g. it is penetrate into cracks or is diffused through plastic. 

 

 

 

Summary of Contents for Hydrocont K

Page 1: ...ons Large selection of styles and materials ATEX II 1 2 G Ex ia IIC T4 Ga Gb resp ATEX II 2 G Ex ib IIC T4 Gb Certificated for the use in explosive hazardous areas Integrated evaluation electronic in 2 wire technology with signal 4 20mA Integrated over voltage protection Adjustable measuring signal adjustable signal damping L a u t e r b a c h s t r 5 7 8 4 3 0 7 E g g e n f e l d e n G e r m a n ...

Page 2: ...embrane 4 Safety notes 5 Safety notes 5 Installation 6 Maintenance 6 Repair 6 Electrical connection 7 Operation elements adjustment 8 Technical data 9 10 Dimension drawing 11 12 Order code overview 13 Dimension drawing variant with material PEEK 14 Order code overview variant with material PEEK 15 ...

Page 3: ... of the capacity at the back side of the membrane A pressure transmitting liquid is not used The ceramic membrane offers excellent characteristics like highest pressure and pressure blow strength up to eighty times the nominal pressure vacuum resistance very high resistance against chemicals corrosion and abrasion as well as very good insensitiveness against temperature shocks highest accuracy and...

Page 4: ...1000 mbar 0 barabs 10 barrel 0 2000 mbar 0 barabs 18 barrel 0 4000 mbar 0 barabs 25 barrel 0 10000 mbar 0 barabs 40 barrel 0 20000 mbar 0 barabs 40 barrel 0 25000 mbar 0 barabs 40 barrel 1000 1000 mbar 0 barabs 18 barrel 1000 6000 mbar 0 barabs 40 barrel 0 1000 mbar absolute pressure 0 barabs 10 barabs 0 4000 mbar absolute pressure 0 barabs 25 barabs Permissible pressure to the measuring membrane ...

Page 5: ... conformity certificate must be observed The installation of explosive hazardous systems must be carried out principally by specialist staff The device meets the classification II 1 2 G Ex ia IIC T4 Ga Gb II 2 G Ex ib IIC T4 Ga The devices are conceived for measurement of filling levels in explosive hazardous areas The measured medium may also be combustible liquids gases fogs or steams The permit...

Page 6: ...ake care that the sensor cables that are connected at the bottom side of the electronic module will not be damaged or detached Loosen now the three screws below and rotate the connection head into the desired orientation After that fix the three screws again The electronic module must be inserted now and fixed with the two screws The correct function of the device within the specific technical dat...

Page 7: ...electronic All connections are polarity protected A load e g the measuring shunt of an evaluation device in series with a device with 4 20 mA current signal in 2 wire technology reduces the supply voltage available at the device This results in a maximum value for this resistor where a correct function is still possible The maximum load at signal current 20mA can be calculated by the equation RL m...

Page 8: ...tion of the potentiometer adjustment at zero and end value produces additionally an influence the respectively other value The adjustment range is limited to Maximum zero value increasement to 25 of the nominal measuring range Minimum measuring range 25 of the nominal measuring range Adjustment trimmer damping For adjustment of the damping of the measuring signal For neutralization of short pressu...

Page 9: ...ane diameter Influence of supply voltage 0 01 FS 2 10V Minimum delay time 2 ms at maximum damping 20 seconds damping characteristic exponential Mounting position Maximum deviation 10 0 18 mbar High temperature variant type H At versions with process diaphragm seal the deadweight of the membrane and of the pressure transmitting liquid produces an additional zero value shift whose amount depends on ...

Page 10: ...ere Kalrez others FPM fluorelastomere Viton silicone Environmental conditions Environmental temperature 20 C 85 C limitation at Ex variants Limitation by variant Environmental temperature range Carrying cable 20 70 C Limitation by material Environmental temperature range Connection housing PP 10 85 C Process temperatures 20 C 125 C limitation at Ex variants Limitation Extension by variant Process ...

Page 11: ...Hydrocont K page 11 of 16 Dimension drawing ...

Page 12: ...Hydrocont K page 12 of 16 Dimension drawing ...

Page 13: ...ormerly DIN 16288 without process connection B Nut groove adapter Y others on request Electronic output over voltage protection 1 2 wire technology 4 20 mA without over voltage protection 2 2 wire technology 4 20 mA with over voltage protection not for type Ex0K Measuring range P 0 50 mbar 5 0 10000 mbar 9 0 100 mbar 6 0 20000 mbar 0 0 200 mbar A 0 25000 mbar 1 0 400 mbar 7 1000 1000 mbar 2 0 1000...

Page 14: ...Hydrocont K page 14 of 16 Dimension drawing Variant with material PEEK for aggressive liquids ...

Page 15: ...r 9 0 100 mbar 6 0 20000 mbar 0 0 200 mbar A 0 25000 mbar 1 0 400 mbar 7 1000 1000 mbar 2 0 1000 mbar 8 1000 6000 mbar 3 0 2000 mbar E 0 1000 mbar absolute pressure 4 0 4000 mbar H 0 4000 mbar absolute pressure Y special measuring range separate spec necessary Material connection housing A PP polypropylene C CrNi steel D POM polyoxymethylene Delrin Electrical connection 1 Terminal box 2 Plug M12x1...

Page 16: ...Hydrocont K page 16 of 16 ...

Reviews: